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&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;</font></i></b> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()" style=""><span class="google-src-text" style="direction: ltr; text-align: left"><font size="5" face="Comic Sans MS" color="#000099"><i>Willkommen bei Tipps und Tricks.</i></font></span> <font size="5" face="Comic Sans MS" color="#000099"><i>Welcome to tips and tricks.</i></font></span> </p></td></tr><tr><td width="1301" height="36"><p align="left"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/index7.html&amp;usg=ALkJrhh9TcKyI3Lx2-UfOK0qiOysRkZwdA"><b><i><font face="Arial" color="#663333">Impressum</font></i></b></a></span> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/index7.html&amp;usg=ALkJrhh9TcKyI3Lx2-UfOK0qiOysRkZwdA"><b><i><font face="Arial" color="#663333">imprint</font></i></b></a></span> <b><i><font face="Arial" color="#663333">
&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;</font></i></b> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="4" face="Comic Sans MS" color="#666666"><i>Diese Seite beschreibt allgemeine Probleme und deren Lösung beim Portalfräsenbau.</i></font></span> <font size="4" face="Comic Sans MS" color="#666666"><i>This page describes general problems and their solution in portal milling.</i></font></span> <font size="4" face="Comic Sans MS" color="#000099"><i>
&nbsp;</i></font> </p><p align="left"></p><table width="1293" cellspacing="0" cellpadding="0"><tbody><tr><td width="967"><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()" style=""><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:12pt;"><font face="Arial"><i><b>Die Frage nach den Lagerungen der Spindeln bei den Hobby-Fräsen:</b></i></font></span></span> <span style="font-size:12pt;"><font face="Arial"><i><b>The question of the bearings of the spindles in the hobby milling machines:</b></i></font></span></span> </p><p><span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Rechts mal der Vergleich zweier Spindel/Antriebs-Lagerungen.</i></font></span> <font size="2" face="Arial"><i>On the right the comparison of two spindle / drive bearings.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Links das Spindellager dieser Konstruktion Tron bzw. Tron+ ( Rechts das Lager der XY-Achse der P3-Cobra).</i></font></span> <font size="2" face="Arial"><i>On the left the spindle bearing of this construction Tron or Tron + (on the right the bearing of the XY axis of the P3-Cobra).</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Und da gibt es „Fachleute“ die die Leistung der Lagerung bei der Cobra anzweifeln.</i></font></span> <font size="2" face="Arial"><i>And there are "experts" who question the performance of the storage at the Cobra.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Das kleine Lager leistet axial etwa 35 kg, das Lager der Cobra leistet &gt;600 kg in axialer Richtung.</i></font></span> <font size="2" face="Arial"><i>The small bearing makes about 35 kg axially, the Cobra bearing makes&gt; 600 kg in the axial direction.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Natürlich
schieben „Fachleute“ dann gleich das Argument nach, dass ja beide Lager
keine Schrägkugellager sind und somit für eine axiale Lagerung
vollkommen ungeeignet sind.</i></font></span> <font size="2" face="Arial"><i>Of
course, "experts" then add the argument that both bearings are not
angular contact ball bearings and are therefore completely unsuitable
for axial bearing.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()" style=""><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Da gebe ich den „Fachleuten“ natürlich recht, da diese Meinung ja in allen Fachbüchern aus der „Steinzeit“ so verankert ist.</i></font></span> <font size="2" face="Arial"><i>Of course I agree with the “experts”, since this opinion is so anchored in all specialist books from the “Stone Age”.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Gelernt ist eben gelernt!?</i></font></span> <font size="2" face="Arial"><i>Just learned is learned !?</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()" style="background-color: rgb(230, 236, 249);"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Wenn
Sie aber die Angaben von modernen Rillenkugellagern von zB FAG lesen,
werden Sie bemerken, dass dort sehr wohl auch die dauerhafte, axiale
Belastung angegeben ist.</i></font></span> <font size="2" face="Arial"><i>However,
if you read the information from modern deep groove ball bearings from
FAG, for example, you will notice that the permanent axial load is also
given there.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Schrägkugellager wurden eigentlich aus der „Not“ heraus geboren.</i></font></span> <font size="2" face="Arial"><i>Angular contact ball bearings were actually born out of "need".</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Die radiale und axiale Belastung sollte etwa gleich sein (wie bei Radlagern eines PKW).</i></font></span> <font size="2" face="Arial"><i>The radial and axial load should be approximately the same (as with the wheel bearings of a car).</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Darum
versuchte man den axialen Schliff der Kugellaufflächen in den
Kugellagern einseitig zu verstärken, aber die radialen Kugellaufflächen
wenig zu verändern (Tragkraft in beide Richtungen).</i></font></span> <font size="2" face="Arial"><i>Therefore,
one tried to reinforce the axial grinding of the ball treads in the
ball bearings on one side, but to change the radial ball treads little
(load capacity in both directions).</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Nun werden ja Schrägkugellager in bestimmten Neigungswinkeln für die auftreffende Kraft angeboten (30 oder 45 Grad usw.).</i></font></span> <font size="2" face="Arial"><i>Now angular contact ball bearings are offered at certain angles of inclination for the impact force (30 or 45 degrees, etc.).</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Daraus
ist zu erkennen, für was diese Schrägkugellager konstruiert wurden
(mehr radial oder mehr axial belastbar bei 45 Grad ist die Belastung
etwa gleich in beide Richtungen - Kraftvektorbetrachtung).</i></font></span> <font size="2" face="Arial"><i>This
shows what these angular contact ball bearings were designed for (more
radial or more axially loadable - at 45 degrees the load is
approximately the same in both directions - force vector analysis).</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Liegt
ein normales Rillenkugellager bei etwa 0 bis &lt;30 Grad, so hat dieses
axial natürlich nur die Hälfte oder weniger der radialen Tragkraft in
axialer Richtung.</i></font></span> <font size="2" face="Arial"><i>If a
normal deep groove ball bearing is around 0 to &lt;30 degrees, then of
course in the axial direction it has only half or less the radial load
capacity in the axial direction.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Aber die Funktion ist gleich.</i></font></span> <font size="2" face="Arial"><i>But the function is the same.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Sprich,
ein Rillenkugellager ist natürlich auch als Schrägkugellager zu
betrachten, aber mit nur &lt;50 % der Leistung eines echten
Schrägkugellagers in axialer Richtung.</i></font></span> <font size="2" face="Arial"><i>In
other words, a deep groove ball bearing can of course also be regarded
as an angular contact ball bearing, but with only &lt;50% of the
performance of a real angular contact ball bearing in the axial
direction.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Somit
können Sie natürlich ein normales Rillenkugellager für die Lagerung der
Spindel in axialer Richtung einbauen, wenn die Leistung des Lagers dies
erlaubt.</i></font></span> <font size="2" face="Arial"><i>So of course
you can install a normal deep groove ball bearing for the bearing of the
spindle in the axial direction if the performance of the bearing allows
it.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Der Rundlauf usw. ist ja bei beiden Ausführungen etwa gleich.</i></font></span> <font size="2" face="Arial"><i>The runout etc. is about the same for both versions.</i></font></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Bei kleinen Lagern sind für Spindellagerungen natürlich Schrägkugellager zu bevorzugen.</i></font></span> <font size="2" face="Arial"><i>In the case of small bearings, angular contact ball bearings are naturally preferred for spindle bearings.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Aber nicht wegen der Genauigkeit, sondern wegen deren erhöhter Leistung in axialer Richtung.</i></font></span> <font size="2" face="Arial"><i>But not because of the accuracy, but because of their increased performance in the axial direction.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Werden
die Lager größer, bei gleicher Belastung, spielt es keine Rolle mehr,
ob Radial.- oder Schrägkugellager verbaut werden (die Leistung muss nur
der Belastung entsprechen).</i></font></span> <font size="2" face="Arial"><i>If
the bearings become larger with the same load, it no longer matters
whether radial or angular contact ball bearings are installed (the power
only has to correspond to the load).</i></font></span> </p></td><td width="326"><p align="right"> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/100_4167.jpg&amp;usg=ALkJrhiOnaYnftDkClZgFhzN_IjNz20axQ" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/100_4167.jpg" alt="Stock comparison" class="articleimg" width="278" height="203" border="0"><br></font></a> </p><p align="center"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Links das Lager der Tron, rechts das Lager der angetriebenen Muttern der P2 / P3-Cobra.</i></font></span> <font size="2" face="Arial"><i>On the left the bearing of the Tron, on the right the bearing of the driven nuts of the P2 / P3-Cobra.</i></font></span> </p></td></tr></tbody></table><table width="1294" cellspacing="0" cellpadding="0"><tbody><tr><td width="967"><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Das linke Lager ist ein Schrägkugellager 7201 2RS (2RS sagt aus, dass beide Seiten abgedeckt sind).</i></font></span> <font size="2" face="Arial"><i>The left bearing is an angular contact ball bearing 7201 2RS (2RS says that both sides are covered).</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Vor
etwa 4 Jahren wurde für die angetriebenen Muttern immer das Lager in
der Mitte des Bildes verbaut, ein zweireihiges Schrägkugellager.</i></font></span> <font size="2" face="Arial"><i>About
4 years ago, the bearing in the middle of the picture was always
installed for the driven nuts, a double-row angular contact ball
bearing.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Aber diese Lager leisten weniger wie das Radiallager rechts im Bild, das jetzt verbaut wird.</i></font></span> <font size="2" face="Arial"><i>But these bearings perform less like the radial bearing on the right in the picture, which is now being installed.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Das
eigentliche Problem dabei ist, dass diese normalen Kugellager einen
viel größeren Aussendurchmesser haben, wie diese schmalen
Schrägkugellager.</i></font></span> <font size="2" face="Arial"><i>The
real problem here is that these normal ball bearings have a much larger
outside diameter than these narrow angular contact ball bearings.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Aber diese Radiallager wie rechts laufen auch bei Holzhexlern oder in landwirtschaftlichen Maschinen, wo Äcker überfräst werden.</i></font></span> <font size="2" face="Arial"><i>But
these radial bearings, like the one on the right, also run in wood
sorcerers or in agricultural machines where fields are milled over.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Belastung teilweise &gt; 2000 kg.</i></font></span> <font size="2" face="Arial"><i>Partial load&gt; 2000 kg.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Darum keine Sorge bezüglich der Lebensdauer dieser Lager - Sie werden diese nicht überleben!</i></font></span> <font size="2" face="Arial"><i>So don't worry about the life of these bearings - you won't survive them!</i></font></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Nehmen Sie sich doch mal die Zeit und lesen unter:</i></font> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://de.wikipedia.org/wiki/W&amp;usg=ALkJrhg_tKR38phW05R5aVTtZ9AQkdNGFg"><font size="2" face="Arial"><i>https://de.wikipedia.org/wiki/W</i></font></a> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://de.wikipedia.org/wiki/W%25C3%25A4lzlager&amp;usg=ALkJrhhhnZfWLEHmT8NzzoS6KUx3PSA8uw"><font size="2" face="Arial"><i>%C3%A4lzlager</i></font></a> <font size="2" face="Arial"><i>Wo ich was dazu geschrieben habe.</i></font></span> <font size="2" face="Arial"><i>Take</i></font> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://de.wikipedia.org/wiki/W%25C3%25A4lzlager&amp;usg=ALkJrhhhnZfWLEHmT8NzzoS6KUx3PSA8uw"><font size="2" face="Arial"><i>your</i></font></a> <font size="2" face="Arial"><i>time and read at:</i></font> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://de.wikipedia.org/wiki/W&amp;usg=ALkJrhg_tKR38phW05R5aVTtZ9AQkdNGFg"><font size="2" face="Arial"><i>https://de.wikipedia.org/wiki/W%</i></font></a> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://de.wikipedia.org/wiki/W%25C3%25A4lzlager&amp;usg=ALkJrhhhnZfWLEHmT8NzzoS6KUx3PSA8uw"><font size="2" face="Arial"><i>C3% A4lzlager</i></font></a> <font size="2" face="Arial"><i>Where I wrote something about it.</i></font></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Oder bei SKF:</i></font> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=http://www.skf.com/de/products/bearings-units-housings/ball-bearings/deep-groove-ball-bearings/single-row-deep-groove-ball-bearings/index.html&amp;usg=ALkJrhhJxAMh-Pu-4hbG2cGW8k97YbTabg"><font size="2" face="Arial"><i>http://www.skf.com/de/products/bearings-units-housings/ball-bearings/deep-groove-ball-bearings/single-row-deep-groove-ball-bearings/index.html</i></font></a></span> <font size="2" face="Arial"><i>Or at SKF:</i></font> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=http://www.skf.com/de/products/bearings-units-housings/ball-bearings/deep-groove-ball-bearings/single-row-deep-groove-ball-bearings/index.html&amp;usg=ALkJrhhJxAMh-Pu-4hbG2cGW8k97YbTabg"><font size="2" face="Arial"><i>http
html</i></font></a></span> </p></td><td width="327"><p align="right"> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/100_4162.jpg&amp;usg=ALkJrhip-aA2nG7F0S25_r_bp4KB-vy89A" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/100_4162.jpg" alt="Stock comparison of the machines" class="articleimg" width="278" height="203" border="0"><br><br></font></a> </p></td></tr></tbody></table><table width="1293" cellspacing="0" cellpadding="0"><tbody><tr><td width="967"><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Links
die frühere Bauweise der Lagerung der angetriebenen Muttern mit
Doppelschrägkugellagern (vor 4 Jahren), rechts die aktuelle Bauweise.</i></font></span> <font size="2" face="Arial"><i>On
the left, the previous design of the bearings for the driven nuts with
double angular contact ball bearings (4 years ago), on the right, the
current design.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Das Hauptproblem war der dünne Innenring der Lager, der für die auftreffende Kraft zu wenig Fläche darstellte.</i></font></span> <font size="2" face="Arial"><i>The main problem was the thin inner ring of the bearings, which was too little space for the force to hit.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Natürlich
musste der Aluwürfel für diese neuen Lager größer werden, aber diese
Mehrkosten nehme ich gerne in Kauf, wenn die Verarbeitung der Lager
dadurch einfacher und sicherer ist (innen läuft ja ein Kunststoffteil,
das eine gewisse Auflagefläche für die Kraftübertragung benötigt. Früher
mussten da noch Stahlscheiben montiert werden, um die Fläche zu
vergrößern).</i></font></span> <font size="2" face="Arial"><i>Of course,
the aluminum cube had to be larger for these new bearings, but I would
be happy to accept these additional costs if the processing of the
bearings is easier and safer as a result (there is a plastic part inside
that requires a certain contact surface for the power transmission
Steel discs can be mounted to enlarge the area).</i></font></span> </p></td><td width="326"><p align="right"> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/100_4166.jpg&amp;usg=ALkJrhiS8DHKWqS_a-Db3FICV5SBcbTueA" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/100_4166.jpg" alt="Stock comparison of the machines" class="articleimg" width="278" height="203" border="0"><br></font></a> </p></td></tr></tbody></table><table width="1293" cellspacing="0" cellpadding="0"><tbody><tr><td width="967"><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:12pt;"><font face="Arial"><i><b>Die Frage nach der Dynamik der Fräsen:</b></i></font></span></span> <span style="font-size:12pt;"><font face="Arial"><i><b>The question of the dynamics of milling:</b></i></font></span></span> </p><p><span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i><b>Was</b></i></font> <font size="2" face="Arial" color="#990000"><i><b>will</b></i></font> <font size="2" face="Arial"><i><b>ein Kunde?</b></i></font></span> <font size="2" face="Arial"><i><b>What</b></i></font> <font size="2" face="Arial" color="#990000"><i><b>does</b></i></font> <font size="2" face="Arial"><i><b>a customer</b></i></font> <font size="2" face="Arial" color="#990000"><i><b>want</b></i></font> <font size="2" face="Arial"><i><b>?</b></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i><b>Er</b></i></font> <font size="2" face="Arial" color="#990000"><i><b>will</b></i></font> <font size="2" face="Arial"><i><b>sehr hohe Genauigkeit und Kraft.</b></i></font></span> <font size="2" face="Arial"><i><b>He</b></i></font> <font size="2" face="Arial" color="#990000"><i><b>wants</b></i></font> <font size="2" face="Arial"><i><b>very high accuracy and strength.</b></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i><b>Er</b></i></font> <font size="2" face="Arial" color="#990000"><i><b>will</b></i></font> <font size="2" face="Arial"><i><b>hohe Geschwindigkeit und unglaubliche Dynamik.</b></i></font></span> <font size="2" face="Arial"><i><b>He</b></i></font> <font size="2" face="Arial" color="#990000"><i><b>wants</b></i></font> <font size="2" face="Arial"><i><b>high speed and incredible dynamics.</b></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i><b>Er</b></i></font> <font size="2" face="Arial" color="#990000"><i><b>will</b></i></font> <font size="2" face="Arial"><i><b>beste Fräsergebnisse und wenig Schwingungen.</b></i></font></span> <font size="2" face="Arial"><i><b>He</b></i></font> <font size="2" face="Arial" color="#990000"><i><b>wants the</b></i></font> <font size="2" face="Arial"><i><b>best milling results and few vibrations.</b></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i><b>Er</b></i></font> <font size="2" face="Arial" color="#990000"><i><b>will</b></i></font> <font size="2" face="Arial"><i><b>eine perfekte Maschine mit den besten Industriebauteilen.</b></i></font></span> <font size="2" face="Arial"><i><b>He</b></i></font> <font size="2" face="Arial" color="#990000"><i><b>wants</b></i></font> <font size="2" face="Arial"><i><
verbauten Schrittmotore haben ja fast immer 3 Nm und da diese im
Antrieb untersetzt werden, entspricht das 3,75 Nm Leistung des Motors.</i></font></span> <font size="2" face="Arial"><i>The
built-in stepper motors almost always have 3 Nm and since these are
reduced in the drive, this corresponds to the 3.75 Nm output of the
motor.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Über den "Daumen gerechnet", reicht diese Leistung für etwa 40 kg bewegte Masse für eine sehr gute Dynamik aus.</i></font></span> <font size="2" face="Arial"><i>Using the "thumb", this performance is sufficient for a very good dynamic for about 40 kg of moved mass.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Das P3 Portal hat aber schon 66 kg und mit Anbauteilen und Fräsmotor sogar über 70 kg.</i></font></span> <font size="2" face="Arial"><i>The P3 Portal already has 66 kg and with add-on parts and milling motor even over 70 kg.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Darum die berechtigte Frage der Kunden, ob man mit der P3 auch Wirbelfräsen kann.</i></font></span> <font size="2" face="Arial"><i>So the legitimate question from customers is whether the P3 can also be used for whirl milling.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Wenn Sie ein Rechteck ausfräsen fahren Sie mit dem Fräser ja in eine Ecke.</i></font></span> <font size="2" face="Arial"><i>If you are milling out a rectangle, you are moving the cutter into a corner.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Dort stoppt eine Achse komplett und die andere Achse beschleunigt wieder auf Fräsvorschub.</i></font></span> <font size="2" face="Arial"><i>There one axis stops completely and the other axis accelerates again to the milling feed.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Bremsen und Beschleunigen haben Sie ja in der Software eingestellt (als Rampe).</i></font></span> <font size="2" face="Arial"><i>You have set braking and acceleration in the software (as a ramp).</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Eine Achse steht, die andere Achse fährt.</i></font></span> <font size="2" face="Arial"><i>One axis is stationary, the other axis is moving.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Beim Wirbelfräsen fahren aber immer beide Achsen, da das Wirbelfräsen eine Kreisfahrt ist.</i></font></span> <font size="2" face="Arial"><i>With whirl milling, however, both axes always travel, since whirl milling is a circular drive.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Im Bild rechts ist dargestellt, welche Belastung jede der XY-Achsen zu einer gewissen Zeit hat.</i></font></span> <font size="2" face="Arial"><i>The picture on the right shows the load on each of the XY axes at a certain time.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Die X-Achse läuft zB ihren Weg im Sinus, zur gleichen Zeit läuft die Y-Achse im Cosinus.</i></font></span> <font size="2" face="Arial"><i>For example, the X-axis runs
brauchen Sie beim Wirbelfräsen keine sehr lange Hochlauframpe, da diese
ja schon in der Sinus/Cosinus-Bewegung integriert ist (die Rampe steckt
schon in der XY-Bewegung).</i></font></span> <font size="2" face="Arial"><i>That
is why you do not need a very long run-up ramp when using vortex
milling, since this is already integrated in the sine / cosine movement
(the ramp is already in the XY movement).</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Darum können Sie mit den EMS-Fräsen natürlich auch mit 3 Nm-Motoren Wirbelfräsen.</i></font></span> <font size="2" face="Arial"><i>That is why you can of course also use the EMS milling machines with 3 Nm motors.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Aber bei Beschleunigungen "um die Ecke" sollten Sie schon eine etwas größere Brems/Hochlauf - Rampe einplanen (&gt;300msec).</i></font></span> <font size="2" face="Arial"><i>But when accelerating "around the corner" you should plan a somewhat larger braking / ramp-up ramp (&gt; 300msec).</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Gute
Closed Loop - Systeme können dieses "Manko" bei der Beschleunigung
natürlich etwas ausgleichen, aber auch nur bis etwa zum 1,5-fachen der
angegebenen Leistung, dann bricht das Läuferfeld auch irgendwann ein und
der Motor versagt.</i></font></span> <font size="2" face="Arial"><i>Good
closed loop systems can of course compensate for this "shortcoming"
somewhat when accelerating, but only up to about 1.5 times the specified
power, then the runner field will collapse at some point and the engine
will fail.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Sie als Modellbauer haben doch Zeit - oder nicht?</i></font></span> <font size="2" face="Arial"><i>You as a model maker have time - or not?</i></font></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Der Frästisch der P3 Cobra hat bei der 1550 mm langen Maschine ein Gewicht von 67 kg (ohne Opferplatte).</i></font></span> <font size="2" face="Arial"><i>The milling table of the P3 Cobra has a weight of 67 kg (without sacrificial plate) on the 1550 mm long machine.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Mit Holzopferplatte etwa 85 kg.</i></font></span> <font size="2" face="Arial"><i>With wooden sacrificial plate about 85 kg.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Das ideale Gleichgewicht vom Tisch zum Portal ist also nicht gegeben.</i></font></span> <font size="2" face="Arial"><i>The ideal balance from the table to the portal is therefore not given.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Portal
zu Tisch 1:3 wäre ideal, aber da können Sie ja mit Gewicht unter der
Fräsfläche nachhelfen - wenn Sie unbedingt wollen (das ist aber normal
nicht nötig und macht normal auch kein Kunde).</i></font></span> <font size="2" face="Arial"><i>Portal
to table 1: 3 would be ideal, but you can help with weight under the
milling surface - if you absolutely want to (but this is normally not
necessary and normally does not make a customer).</i></font></span> </p></td><td width="326"><p align="right"> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/wirbelfraesen.jpg&amp;usg=ALkJrhh_JdVeDsFwLCFz0PagRE3uBn5E0g" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/wirbelfraesen.jpg" alt="Whirl milling" class="articleimg" width="278" height="203" border="0"><br></font></a> </p><p align="center"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Der
Beschleunigungs- und Geschwindigkeitsverlauf der beiden Achsen bei
einer Kreisfahrt, die dem Wirbelfräsen ja etwa entspricht.</i></font></span> <font size="2" face="Arial"><i>The course of acceleration and speed of the two axes during a circular drive, which roughly corresponds to whirl milling.</i></font></span> </p><p align="center"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Und bei Fräsungen in Metall immer schön "linksrum" fahren (Gleichlauffräsen zB in Alu).</i></font></span> <font size="2" face="Arial"><i>And when milling in metal, always drive "to the left" (synchronous milling, for example in aluminum).</i></font></span> </p></td></tr></tbody></table><table width="1293" cellspacing="0" cellpadding="0"><tbody><tr><td width="967"><p><span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Das Problem der Dynamik einer Achse wie der Tischachse mit dem schweren Portal haben ja alle Hersteller.</i></font></span> <font size="2" face="Arial"><i>All manufacturers have the problem of the dynamics of an axis like the table axis with the heavy portal.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Vor drei Jahren hatte ein Kunde ein Problem mit einer Fräse aus Tschechien.</i></font></span> <font size="2" face="Arial"><i>Three years ago, a customer had a problem with a milling machine from the Czech Republic.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Diese wog 1,2 Tonnen und das ganze Portal hatte mindestens ein Gewicht von 350 kg.</i></font></span> <font size="2" face="Arial"><i>This weighed 1.2 tons and the whole portal weighed at least 350 kg.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Als Antriebe waren 4 Nm Servomotore bei 10 mm Spindelsteigung mit einer Untersetzung 1:1 verbaut.</i></font></span> <font size="2" face="Arial"><i>4 Nm servomotors with 10 mm spindle pitch with a 1: 1 reduction were installed as drives.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Diese Motore brachten maximal in der Beschleunigung etwa 9 Nm.</i></font></span> <font size="2" face="Arial"><i>The maximum acceleration of these engines was about 9 Nm.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Der Frästisch war 3 auf 1,5 Meter groß.</i></font></span> <font size="2" face="Arial"><i>The router table was 3 by 1.5 meters.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Das Problem dabei lag nicht in der Beschleunigung, sondern beim Bremsen (obwohl Bremswiderstände verbaut waren usw.).</i></font></span> <font size="2" face="Arial"><i>The problem was not with acceleration, but with braking (although braking resistors were installed, etc.).</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>In jeder Ecke schlug der Fräser etwa 0,2 mm tief ein und zerstörte somit das Werkstück (schon bei etwa &gt;1000 mm/min).</i></font></span> <font size="2" face="Arial"><i>The milling cutter hit about 0.2 mm deep in each corner and thus
diese Probleme die wir in der Vergangenheit bei großen Projekten bei
Audi, BMW oder anderen Firmen hatten, schrecken mich heute noch ab.</i></font></span> <font size="2" face="Arial"><i>All of these problems that we had in the past with large projects at Audi, BMW or other companies still scare me today.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Ich will ruhig schlafen, darum immer meine Empfehlung von normalen Schrittmotor.- oder Closed Loop - Systemen.</i></font></span> <font size="2" face="Arial"><i>I want to sleep peacefully, that's why I always recommend normal stepper motor or closed loop systems.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Ich
verstehe einfach nicht, warum sich in der heutigen Zeit Hobbyleute noch
Servosysteme antun wollen (damit meine ich auch Uhu).</i></font></span> <font size="2" face="Arial"><i>I just don't understand why hobbyists want to do servo systems these days (I mean eagle owl).</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Rechts der Antrieb einer etwas breiteren Maschine wie die Cobra.</i></font></span> <font size="2" face="Arial"><i>On the right the drive of a somewhat wider machine like the Cobra.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Mit zwei NEMA 24 Motoren.</i></font></span> <font size="2" face="Arial"><i>With two NEMA 24 motors.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Mit
zwei dieser Motore habe ich 6 oder 8 Nm (je nach Typ) zur Verfügung,
mit einer sehr hohen Dynamik, die kaum ein NEMA 34 Motor schafft (von
der Geschwindigkeit gar nicht zu sprechen).</i></font></span> <font size="2" face="Arial"><i>With
two of these motors, I have 6 or 8 Nm (depending on the type)
available, with a very high dynamic range that hardly a NEMA 34 motor
can manage (not to speak of the speed).</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Ab
einem Portalgewicht von etwa 50 kg bis etwa 90 kg mache ich manchmal
diesen Aufbau und es hat sich sogar schon mal gezeigt, dass selbst wenn
einer dieser Motore nicht arbeitet, der Benutzer dies gar nicht merkt
(Ausfall einer der beiden Endstufen).</i></font></span> <font size="2" face="Arial"><i>From
a portal weight of about 50 kg to about 90 kg, I sometimes do this
setup and it has even been shown that even if one of these motors is not
working, the user does not even notice it (failure of one of the two
output stages).</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Aber mit einer Anordnung wie auf dem Bild rechts ist echt "die Hölle los".</i></font></span> <font size="2" face="Arial"><i>But with an arrangement like in the picture on the right is really "hell going".</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Da aber der Aufwand zu hoch ist, wird in Zukunft sicher für die kommende P4 ein NEMA 34 System verbaut.</i></font></span> <font size="2" face="Arial"><i>However, since the effort is too high, a NEMA 34 system will surely be installed for the upcoming P4 in the future.</i></font></span> </p></td><td width="326"><p align="right"> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bau7/100_3163.jpg&amp;usg=ALkJrhhSF_N_FQCHP0fJuo8dPG7nPYiUmw" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/100_3163.jpg" alt="two motors to drive the portal" class="articleimg" width="278" height="203" border="0"><br></font></a> </p></td></tr></tbody></table></td></tr></tbody></table></div><table cellspacing="0" cellpadding="0"><tbody><tr><td width="1325"><table width="1305" cellspacing="0" cellpadding="0"><tbody><tr><td width="904"><p></p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:12pt;"><font face="Arial"><i><b>Immer die Frage der Kunden nach einer hochgenauen Referenzierung der Maschine ( EMS-Referenzierung ).</b></i></font></span></span> <span style="font-size:12pt;"><font face="Arial"><i><b>Always the customer's question for a highly precise referencing of the machine (EMS referencing).</b></i></font></span></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:10pt;"><font face="Arial"><i><b>Egal
mit was Sie arbeiten (Initiator, Schalter oder Reedschalter), Sie
werden bei einer Spindelsteigung von zB 5 mm nicht sehr genau
referenzieren können.</b></i></font></span></span> <span style="font-size:10pt;"><font face="Arial"><i><b>No
matter what you are working with (initiator, switch or reed switch),
you will not be able to reference very precisely with a spindle pitch of
5 mm, for example.</b></i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:10pt;"><font face="Arial"><i><b>Darum mal mein Tipp, für eine sehr genaue Referenzierung.</b></i></font></span></span> <span style="font-size:10pt;"><font face="Arial"><i><b>Therefore my tip for a very precise referencing.</b></i></font></span></span> </p><p><span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:10pt;"><font face="Arial"><i><b>I</b></i></font></span> <font size="2" face="Arial"><i>m linken Bild ist eine Standardreferenzierung dargestellt (mit Magnet und Reedschalter).</i></font></span> <font size="2" face="Arial"><i>Standard referencing is shown in the left picture (with magnet and reed switch).</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Dort wird einfach die Stellung wie auf dem Bild vom Portal unter der Maschine abgefragt.</i></font></span> <font size="2" face="Arial"><i>There, the position is simply queried from the portal under the machine as in the picture.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Eine
Umdrehung des Schrittmotors bedeutet also 5 mm Weg und in diesen 5 mm
Verfahrweg soll auf 1/1000 mm für den Referenzpunkt abgefragt werden?</i></font></span> <font size="2" face="Arial"><i>So
one revolution of the stepper motor means 5 mm travel and within this 5
mm travel distance should 1/1000 mm be queried for the reference point?</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Was
ist aber, wenn wir diesen Schalter S1 nur als Stromquelle für einen
zweiten Reedschalter S2 verwenden, der nicht wie der erste 5 mm Weg pro
Umdrehung des Schrittmotors hat, sondern 150 mm pro Umdrehung oder sogar
mehr (je nach Durchmesser der Zahnriemenscheibe - im Bild eine
Zahnriemenscheibe mit 50 mm Durchmesser)?</i></font></span> <font size="2" face="Arial"><i>But
what if we only use this switch S1 as a power source for a second reed
switch S2, which does not have the same 5 mm travel per revolution of
the stepper motor, but 150 mm per revolution or even more (depending on
the diameter of the toothed belt pulley - in the picture a toothed belt
pulley with a diameter of 50 mm)?</i></font></span> <font size="2" face="Arial"><i><br></i></font> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Dann steigt doch die Genauigkeit um 150 / 5 = 30 mal an.</i></font></span> <font size="2" face="Arial"><i>Then the accuracy increases by 150/5 = 30 times.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Es wird also ein Sensor S1 nur zum "scharfmachen" des zweiten Sonsors S2 verwendet.</i></font></span> <font size="2" face="Arial"><i>A sensor S1 is therefore only used to "arm" the second sensor S2.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Dass
der zweite Sensor als Öffner ausgeführt ist liegt daran, dass wenn der
erste Sensor S1 schaltet, das Interface die Information erhält, dass
sich das Portal am Referenzpunkt befindet.</i></font></span> <font size="2" face="Arial"><i>The
fact that the second sensor is designed as a break contact is due to
the fact that when the first sensor S1 switches, the interface receives
the information that the portal is at the reference point.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Dann
dreht der Schrittmotor wieder sehr langsam zurück, bis sich S2 öffnet -
genau dieser Punkt ist dann der Referenzpunkt und sehr genau.</i></font></span> <font size="2" face="Arial"><i>Then the stepper motor turns back very slowly until S2 opens - exactly this point is then the reference point and very precise.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Von diesem Punkt fahren Sie dann über den Offset zu Ihrem eigentlichen Nullpunkt.</i></font></span> <font size="2" face="Arial"><i>From this point you then drive via the offset to your actual zero point.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Glauben Sie mir, selbst mit sehr günstigen Bauteilen erhalten Sie dadurch unglaublich gute Ergebnisse.</i></font></span> <font size="2" face="Arial"><i>Believe me, even with very cheap components, you get incredibly good results.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>S1
kann ja mit einem normalen Mikroschalter gemacht werden, aber für S2
benötigen Sie einen Initiator oder einen Reedschalter usw.. Noch was zu
Reedschaltern.</i></font></span> <font size="2" face="Arial"><i>S1 can
be made with a normal microswitch, but for S2 you need an initiator or a
reed switch, etc. Another thing about reed switches.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Je schwächer der Magnet ist, desto genauer schalten diese Schalter.</i></font></span> <font size="2" face="Arial"><i>The weaker the magnet, the more precisely these switches switch.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Ist das gleiche Verhalten, warum Initiatoren bei Stahl genauer schalten wie bei Aluminium.</i></font></span> <font size="2" face="Arial"><i>The same behavior is why initiators switch more precisely with steel than with aluminum.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Bei
Magneten ist es das kleinere Feld in der Ausdehnung was bessere Erfolge
bringt (Magnete ändern ihr Feld sehr stark bei Temperaturänderung,
besonders Seltenerdenmagnete), bei Initiatoren ist es der hohe
Wirbelstrom in Stahl, was das Feld des Sensors bei geringster Berührung
bedämpft.</i></font></span> <font size="2" face="Arial"><i>With magnets
it is the smaller field in the expansion which brings better results
(magnets change their field very strongly with temperature changes,
especially rare earth magnets), with initiators it is the high eddy
current in steel, which dampens the field of the sensor with the
slightest contact.</i></font></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Achtung Fehlermöglichkeit !</i></font></span> <font size="2" face="Arial"><i>Warning, possibility of error!</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Achten Sie sehr genau darauf, dass S2 den Referenzpunkt macht und nicht wieder S1 beim Zurückdrehen ;-)</i></font></span> <font size="2" face="Arial"><i>Make sure that S2 makes the reference point and not S1 when you turn it back ;-)</i></font></span> <font size="2" face="Arial"><i><br></i></font> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>S1
muss bis zum Schalten von S2 geschlossen bleiben, sonst haben Sie nur
wieder Ihre "alte" Referenzierung wie immer ungenau... Dieses System
geht natürlich auch bei Wellenkupplungen, da diese ja auch &gt; 25 mm
Durchmesser haben und ein Magnet aufgekebt werden kann.</i></font></span> <font size="2" face="Arial"><i>S1
must remain closed until S2 is switched, otherwise you will only have
your "old" referencing as always inaccurate ... Of course, this system
also works with shaft couplings, since these are also&gt; 25 mm in
diameter and a magnet can be attached.</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Bei den EMS-Maschinen ist der Motor ja mit 1:1,25 zu den Spindeln untersetzt (48 auf 60 Zähne).</i></font></span> <font size="2" face="Arial"><i>In the EMS machines, the motor is geared down to the spindles at 1: 1.25 (48 to 60 teeth).</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Darum ist es besser, an den großen Zahnriemenscheiben mit 60 Zähnen abzufragen.</i></font></span> <font size="2" face="Arial"><i>It is therefore better to query the large toothed belt pulleys with 60 teeth.</i></font></span> </p></td><td width="203"><p align="center"> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/100_4085.jpg&amp;usg=ALkJrhgztIUFien9X83bncCJ96kHw_2R6Q" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/100_4085.jpg" alt="Referencing" class="articleimg" width="182" height="145" border="0"></font></a> </p><p align="center"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Im Bild der S1 als Reedschalter.</font></span> <font size="2" face="Arial">In the picture the S1 as a reed switch.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">S1 als Mikroschalter ist natürlich auch möglich und sogar besser.</font></span> <font size="2" face="Arial">S1 as a microswitch is of course also possible and even better.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Eine
hohe Schalthysterese bei S1 ist von großem Vorteil, darum eine sehr
flache Rampe (etwa 10 Grad) bei Mikroschaltern machen und sehr schlechte
Mikroschalter verwenden, die zwischen Ein und Aus &gt; 0,5 mm Spiel
haben.</font></span> <font size="2" face="Arial">A high switching
hysteresis with S1 is of great advantage, so make a very flat ramp
(about 10 degrees) for microswitches and use very bad microswitches that
have&gt; 0.5 mm play between on and off.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Hier dürfen Sie mal "echtes Gelumpe" einbauen ;-)</font></span> <font size="2" face="Arial">Here you can install "real rascal" ;-)</font></span> </p></td><td width="198"><p align="center"> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/100_4083.jpg&amp;usg=ALkJrhiEy022suU_h7AXz0PfSAEyyJvVhA" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/100_4083.jpg" alt="Referencing1" class="articleimg" width="182" height="145" border="0"></font></a> </p><p align="center"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">S2 kann natürlich auch ein Schließer sein, funktioniert dann natürlich auch bei sehr langem Magnet wie auf dem Bild.</font></span> <font size="2" face="Arial">S2 can of course also be a make contact, of course it also works with a very long magnet as in the picture.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Der Motor muss ja erst nach erkanntem Referenzpunkt abbremsen und da braucht er viel Weg.</font></span> <font size="2" face="Arial">The motor only has to brake after a recognized reference point and it takes a lot of travel.</font></span> </p><p align="center"></p></td></tr></tbody></table><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:12pt;"><font face="Arial"><i><b>Welche Leistung hat eigentlich Aluminium gegenüber Stahl?</b></i></font></span></span> <span style="font-size:12pt;"><font face="Arial"><i><b>What is the performance of aluminum compared to steel?</b></i></font></span></span> </p><p class="MsoNormal"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Stahl ist etwa dreimal stärker wie Aluminium.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>Steel is about three times stronger than aluminum.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Aber bei einer höheren Plattenstärke, zB bei den Wangen einer Fräse, können Sie das wieder ausgleichen.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>But with a higher plate thickness, for example on the cheeks of a milling machine, you can compensate for this.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Eine 20 mm Aluminiumplatte hat etwa die gleiche Leistung wie eine 13 mm Stahlplatte, nur dass die Aluplatte weniger schwingt.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>A 20 mm aluminum plate has about the same performance as a 13 mm steel plate, except that the aluminum plate vibrates less.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Vergessen Sie bitte aber nicht, diese Betrachtung ist auf die gleiche Fläche zB einer Wang
mm mehr Höhe der Wangen ergeben etwa 20 % weniger Fräsleistung (darum
haben alle Portalfräsen so wenig Verfahrweg in der Z-Achse).</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>50
mm more cheek height results in about 20% less milling performance
(that's why all portal milling machines have so little travel in the
Z-axis).</i></font></span></span> </p><p class="MsoNormal"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Stahl mit zB 3 bis 5 mm Stärke ist als „Blech“ zu beurteilen und schwingt bei einer Anregung durch einen Fräsmotor sehr stark.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>Steel
with a thickness of 3 to 5 mm, for example, is to be assessed as “sheet
metal” and vibrates very strongly when excited by a milling motor.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Wenn Sie also mit Stahl arbeiten, dann auch mit starkem Plattenmaterial, dessen Resonanz</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>So if you work with steel, then also with strong plate material, whose resonance</i></font></span></span> <span style="font-size:11pt; mso-spacerun:yes"><font face="Arial"><i>&nbsp;</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>niedriger</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>lower</i></font></span></span> <span style="font-size:11pt; mso-spacerun:yes"><font face="Arial"><i>&nbsp;</i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>ist
(verkantetes Stahlblech hält sehr viel aus, schwingt aber auch in sich
und die Befestigungspunkte haben eben auch nur die Materialstärke des
„Blechmaterials“).</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>is
(tilted sheet steel can withstand a lot, but also swings in itself and
the attachment points just have the material thickness of the "sheet
material").</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Was ist besser wie Stahl?</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>What is better than steel?</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Blei oder Kupferplatten sind ideal für Portalwangen und zB Aluminium weit überlegen.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>Lead or copper plates are ideal for portal cheeks and far superior to aluminum, for example.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Aber bedenken Sie bitte auch das Gewicht dieser Materialien, das Sie ja auch beim Fräsen schnell bewegen müssen.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>But please also consider the weight of these materials, which you also have to move quickly when milling.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Auch
„Beton“ bzw. Mineralguss in genügender Stärke ist natürlich Aluminium
weit überlegen (zB der Grabstein Ihrer Schwiegermutter als Frästisch).</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>Even
“concrete” or mineral casting in sufficient strength is of course far
superior to aluminum (eg the tombstone of your mother-in-law as a
milling table).</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Aber selbst eine Platte aus Granit muss schon eine gewisse Stärke haben, um nicht zu schwingen.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>But even a granite slab must have a certain thickness in order not to vibrate.</i></font></span></span> </p><p class="MsoNormal"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Einen
Portalbalken aus Aluminium mit einer Breite &gt; 1500 mm zu machen ist
aber eigentlich fast nicht mehr möglich (oder Sie verwenden ein Monster
von Balken zB 150 x 250 mm).</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>However,
it is almost no longer possible to make an aluminum portal beam with a
width&gt; 1500 mm (or you can use a monster of beams, for example 150 x
250 mm).</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Die
unterschiedliche Dehnung der Linearführung (Stahl) und des
Portalbalkens (Alu) wird sich auf die Genauigkeit der Fräse auswirken.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>The
different expansion of the linear guide (steel) and the portal beam
(aluminum) will affect the accuracy of the milling machine.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Am
Frästisch ist dieser Effekt ja nicht so gravierend, da zwei
Balken/Führungen parallel zueinander laufen und durch Querprofile
gehalten werden.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>This
effect is not so serious on the milling table, since two beams / guides
run parallel to each other and are held by cross profiles.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Die
Kräfte werden sich ausgleichen und die Stahlführungen werden auf dem
Aluprofil einfach "wandern" (egal wie gut angeschraubt).</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>The forces will balance and the steel guides will simply "wander" on the aluminum profile (no matter how well screwed on).</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Dehnungen
durch Temperatur können Sie nicht stoppen, das ist die Urgewalt der
Materialien selbst und da sind 10 Tonnen Kraft eine Kleinigkeit.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>You
cannot stop stretching due to temperature, that is the elemental force
of the materials themselves and 10 tons of force are a breeze.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Auch wenn Sie einen Portalbalken aus Stahl verwenden müssen Sie auf das Material achten.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>Even if you use a steel portal beam, you have to pay attention to the material.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Sie
können keine Edelstahlführung an einen Stahlbalken schrauben, da sich
mit Chrom veredelter Stahl weniger dehnt wie normaler Stahl (je mehr
Chrom, desto weniger Dehnung bei Temperatur).</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>You
cannot screw a stainless steel guide to a steel beam because
chrome-plated steel strains less than normal steel (the more chrome, the
less stretch at temperature).</i></font></span></span> <span style="font-size:11pt; mso-spacerun:yes"><font face="Arial"><i>&nbsp; </i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Darum bitte auch Vorsicht bei „Edelstahlführungen“ oder Portalbalken aus VA-Material in Kombination mit normalen Stahlführungen.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>Therefore,
please also be careful with “stainless steel guides” or portal beams
made of VA material in combination with normal steel guides.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Stahl ist eben nicht gleich Stahl und das wird oft übersehen.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>Steel is not just steel and that is often overlooked.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Bei diesen Betrachtungen geht es um Tonnen an Druck.- oder Zugkraft und nicht um einige Kilogramm.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>These considerations are about tons of pressure or traction and not a few kilograms.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Mit einem geregelten Raumklima können Sie diese Probleme natürlich alle umgehen.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>With a controlled indoor climate, you can of course all avoid these problems.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Bei sehr genauen Fräsen geht die Temperatur der Spindeln sogar in den Fräsweg über den Steuercomputer ein.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>With very precise milling, the temperature of the spindles is even included in the milling path via the control computer.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Selbst die genaueste Spindel unterliegt eben der Dehnung durch Wärme und bei Fräsungen &lt; 0,01 mm merken Sie das gravierend.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>Even the most precise spindle is subject to elongation due to heat and you will notice this seriously when milling &lt;0.01 mm.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Darum
ist bei guten Fräszentren die Temperatur der Kühlflüssigkeit geregelt,
um die Dehnung der zu fräsenden Teile in eine vorgeschriebene Tolleranz
zu bringen.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>That
is why the temperature of the coolant is regulated in good milling
centers in order to bring the expansion of the parts to be milled to a
specified tolerance.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial"><i>Wenn Sie das nun gelesen haben, vergessen Sie bitte Gelesenes gleich wieder, da wir im Hobbybereich arbeiten - war nur Info.</i></font></span></span> <span style="font-size:11pt;"><font face="Arial"><i>If you have read this now, please forget what you have read, as we work in the hobby area - was only information.</i></font></span></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Noch ein Wort zur Plattenstärke einer Portalwange.</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>Another word about the plate thickness of a portal cheek.</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Normal genügt 15 mm gutes Alumaterial für eine Hobbyfräse im Modellbau wie zB AlMg4,5Mn (3.3547) EN AW 5083.</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>15
mm of good aluminum material is normally sufficient for a hobby milling
machine in model making, such as AlMg4.5Mn (3.3547) EN AW 5083.</i></span></font></span> <b style="color: rgb(0, 0, 0); font-family: 'Times New Roman'; font-size: medium; font-style: normal; font-variant: normal; letter-spacing: normal; line-height: normal; orphans: auto; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 1; word-spacing: 0px; -webkit-text-stroke-width: 0px;"><font face="Arial"><span style="font-size:11pt;"><i>
&nbsp;</i></span></font></b> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Es muss ja nicht</i></span></font> <span style="font-family:Arial; font-style:normal; font-variant:normal; font-weight:normal; font-size:11pt; color:black; word-spacing:0px; letter-spacing:normal; text-transform:none; text-align:justify; text-indent:0px; line-height:normal; float:none; orphans: auto; widows: 1; -webkit-text-stroke-width: 0px;"><font face="Arial"><i>DURAL® sein, das etwa 50 % mehr Leistung hat (bzw. etwa 55 % der Leistung von Stahl).</i></font></span></span> <font face="Arial"><span style="font-size:11pt;"><i>It doesn't have to be</i></span></font> <span style="font-family:Arial; font-style:normal; font-variant:normal; font-weight:normal; font-size:11pt; color:black; word-spacing:0px; letter-spacing:normal; text-transform:none; text-align:justify; text-indent:0px; line-height:normal; float:none; orphans: auto; widows: 1; -webkit-text-stroke-width: 0px;"><font face="Arial"><i>DURAL®, which has about 50% more power (or about 55% of the power of steel).</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:Arial; font-style:normal; font-variant:normal; font-weight:normal; font-size:11pt; color:black; word-spacing:0px; letter-spacing:normal; text-transform:none; text-align:justify; text-indent:0px; line-height:normal; float:none; orphans: auto; widows: 1; -webkit-text-stroke-width: 0px;"><font face="Arial"><i>Aber 20 mm Aluplatten kosten ja auch nicht viel mehr und wenn Sie viel in Metall arbeiten, sind 20 mm Stärke einfach besser.</i></font></span></span> <span style="font-family:Arial; font-style:normal; font-variant:normal; font-weight:normal; font-size:11pt; color:black; word-spacing:0px; letter-spacing:normal; text-transform:none; text-align:justify; text-indent:0px; line-height:normal; float:none; orphans: auto; widows: 1; -webkit-text-stroke-width: 0px;"><font face="Arial"><i>But 20 mm aluminum plates don't cost much more, and if you work a lot in metal, 20 mm thick is simply better.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:Arial; font-style:normal; font-variant:normal; font-weight:normal; font-size:11pt; color:black; word-spacing:0px; letter-spacing:normal; text-transform:none; text-align:justify; text-indent:0px; line-height:normal; float:none; orphans: auto; widows: 1; -webkit-text-stroke-width: 0px;"><font face="Arial"><i>Nicht so harte Werkstoffe haben ein besseres Dämpfungsverhalten und das wirkt sich oft besser auf die Fräsoberflächen aus.</i></font></span></span> <span style="font-family:Arial; font-style:normal; font-variant:normal; font-weight:normal; font-size:11pt; color:black; word-spacing:0px; letter-spacing:normal; text-transform:none; text-align:justify; text-indent:0px; line-height:normal; float:none; orphans: auto; widows: 1; -webkit-text-stroke-width: 0px;"><font face="Arial"><i>Materials that are not as hard have a better damping behavior and this often has a better effect on the milling surfaces.</i></font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:Arial; font-style:normal; font-variant:normal; font-weight:normal; font-size:11pt; color:black; word-spacing:0px; letter-spacing:normal; text-transform:none; text-align:justify; text-indent:0px; line-height:normal; float:none; orphans: auto; widows: 1; -webkit-text-stroke-width: 0px;"><font face="Arial"><i>Übrigens, eine 20 mm starke Platte, egal aus welchem Metall, hat fast die doppelte Leistung wie eine 15 mm starke Platte.</i></font></span></spa
eine Erläuterung der Bauweise des Portalbalkens mit zwei Führungen, wo
eine Führung oben auf dem Balken sitzt &gt; Bild &gt;:</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">An explanation of the construction of the portal beam with two guides, where one guide sits on top of the beam&gt; Image&gt;:</span></i></font></span> </p></td><td width="221"><p align="center"> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/100_3923.jpg&amp;usg=ALkJrhiV-c3LEqNHg2MCyWuud3ulvxQX8Q" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/100_3923.jpg" alt="The X-bar of the new P2" class="articleimg" width="182" height="145" border="0"></font></a> </p></td></tr></tbody></table><p class="MsoNormal"><span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Klar ist zunächst, dass dieser Aufbau wesentlich leichter zu montieren und einzustellen ist.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">First of all, it is clear that this structure is much easier to assemble and adjust.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Beide
Führungen unterliegen nicht der direkten Kopplung über eine Fläche und
somit spielen weder Dehnungen im Trägermaterial wie Unebenheiten des
Trägermaterials keine große Rolle.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">Both
guides are not subject to direct coupling over a surface, so neither
stretching in the carrier material nor unevenness in the carrier
material play a major role.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Dieser Aufbau ist eine Fest.- / Loslagerlösung für Führungen.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">This structure is a fixed / floating bearing solution for guides.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Die untere große Schiene stellt das Festlager dar, die aufgesetzte obere Führung bildet das Loslager.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">The lower large rail represents the fixed bearing, the attached upper guide forms the floating bearing.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Werden
zwei Führungen vorne auf den Portalbalken geschraubt, so geht die Kraft
beider Führungen bei Belastung durch die Z-Achse auf die vordere Fläche
des Portalbalkens (eine Führung drückt, eine Führung zieht, zur etwa
gleichen Zeit und mit etwa der gleichen Kraft).</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">If
two guides are screwed onto the front of the portal beam, the force of
both guides is applied to the front surface of the portal beam when the Z
axis loads (one guide presses, one guide pulls, at about the same time
and with about the same force).</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Es ist also sehr leicht möglich, den Balken in eine Resonanz zu bringen.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">It is therefore very easy to get the beam into resonance.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Wird
aber auf der Vorderseite eine sehr starke Führung verbaut, die die
Kraft flächig in den Balken einleitet, hat man schon fast die Leistung
von zwei schwachen Führungen erreicht und natürlich auch etwa das
Resonanzverhalten dieses Aufbaus (nur eben mit einer gemischten
Resonanz, da der Stahl der Führung schon fast das Gewicht des
Alumaterials hat und gemischte Resonanzen fest miteinander verbunden
bekämpfen sich gegenseitig).</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">However,
if a very strong guide is installed on the front, which transfers the
force flatly into the beam, you have almost achieved the performance of
two weak guides and, of course, the resonance behavior of this structure
(only with a mixed resonance, since the steel the guide has almost the
weight of the aluminum material and mixed resonances firmly connected to
each other fight each other).</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Nun
kommt aber oben noch eine „schwache“ Führung dazu (schwach, da diese
nur mit Nutensteinen angeschraubt ist und diese Nutensteinbefestigung
bildet unter der Führung Materialberge, auf denen die Führung nur
punktuell aufliegt).</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">Now
there is also a “weak” guide at the top (weak, since this is only
screwed on with sliding blocks and this sliding block attachment forms
material mountains under the guide, on which the guide only rests
selectively).</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Diese
Führung leitet ihre Kraft aber in einer anderen Ebene des Portalbalkens
ein und nicht zur genau gleichen Zeit sondern verzögert und „weich“.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">This
guidance, however, introduces its strength to another level of the
portal bar and not at the exact same time but with a delay and "soft".</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Auch
wird diese obere Führung seitlich beansprucht und ist damit nur zu etwa
70 % als fester Punkt zu sehen (etwa 30 % geht schon in Richtung
Dämpfung der Schwingungen).</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">This
upper guide is also laterally stressed and can therefore only be seen
as a fixed point to about 70% (about 30% already goes in the direction
of damping the vibrations).</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Bei dieser Bauweise muss aber sichergestellt sein, dass die untere Schiene wesentlich mehr Leistung wie die obere Schiene hat.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">With this design, however, it must be ensured that the lower rail has much more power than the upper rail.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Das
Problem bei Portalfräsen sind eben diese Schwingungen die durch das
Material laufen und manchmal Wellenberge bzw. Wellenknoten bilden.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">The
problem with portal milling is precisely these vibrations that run
through the material and sometimes form wave crests or wave nodes.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Die Geschwindigkeit der Wellen in Alu ist etwa 3000m/sec.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">The speed of the waves in aluminum is about 3000m / sec.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Aber
diese Wellen laufen ja in einer nicht abgeschlossenen Platte hin und
her und darum können sich diese Wellen an bestimmten Punkten addieren
(Wellenbauch) und subtrahieren (keinerlei Schwingung).</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">But
these waves run back and forth in an incomplete plate and therefore
these waves can add up at certain points (wave belly) and subtract (no
vibration).</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Eine Welle besteht immer aus dem Weg der Auslenkung und deren Kraft.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">A wave always consists of the path of the deflection and its force.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Wird
der Weg klein gemacht (wie beim Durchgang durch einen
Kugelumlaufwagen), steigt die Kraft im etwa gleichen Verhältnis zum
sinkenden Weg an (Weg mal Kraft ist Energie).</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">If
the path is narrowed (as when passing through a recirculating ball
carriage), the force increases in roughly the same ratio to the sinking
path (path times force is energy).</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Dieses ist als Wechselspiel zu betrachten.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">This is to be seen as an interplay.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Vernichten können Sie eine solche Welle nur, wenn Sie diese wie in der Elektrik in einen Widerstand laufen lassen.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">You can only destroy such a wave if you let it run into a resistor as in the electrical system.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Ein Widerstand in der Mechanik ist ein Bauteil das die Energie der Welle absorbieren kann und in Wärme umwandelt.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">A resistance in mechanics is a component that can absorb the energy of the shaft and convert it into heat.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Sie
müssen diese immer in Wärme umwandeln oder gegen sich selbst arbeiten
lassen, was bei unterschiedlichen Frequenzen aber erhebliche Probleme
machen kann.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">You
always have to convert it to heat or let it work against yourself, but
this can cause considerable problems at different frequencies.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Leiten
Sie diese Schwingungen (Kräfte) lieber aus der Fräse aus (Dämmaterial)
oder eben in Energievernichter wie Sand, Erbsen, Weizen, Aluspäne, Leder
usw. ein, dort werden diese vernichtet (Aluspäne oder Holzspäne sind
nicht so geeignet, da sich diese verdichten und nach einiger Zeit wie
festes Material reagieren).</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">Instead,
conduct these vibrations (forces) out of the milling machine
(insulation material) or into energy shredders such as sand, peas,
wheat, aluminum chips, leather, etc., where they will be destroyed
(aluminum chips or wood chips are not so suitable because they compress
them) and react like solid material after some time).</span></i></font></span> </p><p class="MsoNormal"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Dazu mal eine Betrachtung aus der Funktechnik (Stehwellenverhältnis).</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>In addition, a consideration from radio technology (standing wave ratio).</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Ein Sender (Fräsmotor) gibt Wellen auf die Leitung (Z-Platte) ab.</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>A transmitter (milling motor) emits waves on the line (Z plate).</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Diese
Wellen laufen durch die Leitung, aber am Ende der Leitung zur Antenne
wurde das Kabel durchgeschnitten (oberes Ende der Z-Platte).</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>These waves run through the line, but at the end of the line to the antenna, the cable was cut (top of the Z-plate).</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Normal
würden die Wellen von der Antenne abgestrahlt, aber da diese nicht
vorhanden ist, laufen die Wellen mit voller Energie wieder zurück zum
Sender (in dem Fall muss der Sender die doppelte Energie verkraften,
sonst brennt dieser durch).</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>The
waves would normally be emitted by the antenna, but since this is not
available, the waves run back to the transmitter with full energy (in
this case the transmitter has to cope with twice the energy, otherwise
it will burn out).</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Bei
der Fräse werden sich diese rückläufigen Wellen mit dem Verursacher
(dem Fräsmotor) addieren und eben größere Schwingungen auf den Fräser
bringen.</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>With
the milling machine, these retrograde waves will add up with the causer
(the milling motor) and just cause greater vibrations on the milling
machine.</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Würden die Wellen oben an der Antenne vollkommen abgestrahlt, würde nichts mehr „zurücklaufen“.</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>If the waves were completely radiated from the top of the antenna, nothing would “run back”.</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Und nun, was können wir dagegen machen?</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>Now what can we do about it?</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Sehen Sie einfach unter die Motorhaube Ihres Autos oder unter den Bodenbelag des Kfz.</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>Just look under the hood of your car or under the floor covering of the car.</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Was ist dort?</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>What is there?</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Dämmaterial in Hülle und Fülle.</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>Insulation material in abundance.</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Was werden Sie also in Zukunft tun?</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>So what will you do in the future?</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Sie
werden es den Autobauern gleich tun und die freien Flächen Ihrer Fräse
dämmen.Sie können natürlich auch die Höhe der Z-Achse so berechnen, dass
die rücklaufenden Wellen gegenphasig am Fräser ankommen, aber das ist
natürlich nur für eine gewisse Drehzahl des Fräsmotors möglich und bei
Abweichungen haben Sie wieder das gleiche, oder sogar das doppelte
Problem.</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>You
will do the same to the car manufacturers and insulate the free areas
of your milling machine.You can of course also calculate the height of
the Z-axis so that the returning waves arrive at the milling cutter in
phase opposition, but of course this is only possible for a certain
speed of the milling motor and if there are any deviations, you have the
same problem, or even the double problem.</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Bei der Z-Platte der EMS-Fräsen ist ja oben der Antrieb der Z-Achse mit der Kugelumlaufspindel zur ZX-Achse angebraht.</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>On the Z plate of the EMS milling machines, the drive of the Z axis with the ball screw is wired to the ZX axis.</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Somit kann ein Teil der hochlaufenden Wellen auf die ZX-Achse übertragen werden und läuft nicht mehr zurück zum Fräsmotor unten.</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>This
means that some of the high-speed shafts can be transferred to the ZX
axis and no longer runs back to the milling motor below.</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Auch ist diese Ankopplung "weich" und trägt somit zur Dämpfung des Systems bei.</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>This coupling is also "soft" and thus contributes to the damping of the system.</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Sie
wundern sich sicher, dass ein Mechaniker über Funktechnik schreibt,
aber ich habe eine Ausbildung für beide Techniker "genossen" (Elektro.-
und Mechaniktechniker).</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>You
may be surprised that a mechanic writes about radio technology, but I
"enjoyed" training for both technicians (electrical and mechanical
technicians).</i></span></font></span> </p><p class="MsoNormal"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Wichtig ist bei solchen freistehenden Platten wie zB der Z-Platte eigentlich nur, dass diese nicht zu lang (hoch) ist.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">The only important thing with free-standing panels such as the Z panel is that it is not too long (high).</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Also nur den maximalen Verfahrweg machen und nicht einfach höher, weil das Material eben so lang ist.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">So only make the maximum travel distance and not simply higher, because the material is just as long.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Eine Schwingung sucht sich den für sie geeigneten Resonanzpunkt im Material, wie ein Hund, der nach Trüffeln schnuppert.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">A vibration looks for the appropriate resonance point in the material, like a dog sniffing for truffles.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Ist
das Material länger, wird die Resonanzfrequenz niedriger in ihrer
Frequenz sein, was zu größeren Auslenkungen (Weg der Schwingung) am
Material führt.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">If
the material is longer, the resonance frequency will be lower in
frequency, which leads to greater deflections (path of vibration) on the
material.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Darum immer schön „kurz“ bleiben!</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">Therefore always stay nice and short!</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Der Antrieb der Z-Achse (Schrittmotor) oben auf der Z-Achse selbst montiert kann bei bestimmten Frequenzen brutal schwingen.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">The drive of the Z-axis (stepper motor) mounted on top of the Z-axis itself can vibrate brutally at certain frequencies.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Für
durch das Material laufende Wellen stellt dieser Aufbau ein echtes
„Festmahl“ dar, da die Z-Platte erstens erheblich höher wird und sich am
Ende ein großes Gewicht befindet, das in einer sehr kleinen Frequenz
mit sehr großem Weg schwingt (mit sehr großen Hebelkräften über die
ganze Z-Platte bis hin zum Fräser unten).</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">For
waves running through the material, this structure represents a real
“feast” because, firstly, the Z-plate becomes considerably higher and in
the end there is a large weight that vibrates in a very small frequency
with a very large path (with very large leverage forces over the entire
Z plate down to the milling cutter below).</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Wenn
Sie die Schwingungen des Fräsmotors komplett aus der Z-Platte nehmen
möchten, so montieren sie noch einen zweiten Fräsmotorhalter oben am
Fräsmotor (zwei Fräsmotorhalter).</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">If
you want to take the vibrations of the milling motor completely out of
the Z-plate, mount a second milling motor holder on top of the milling
motor (two milling motor holders).</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Dann ist die Z-Achse zumindest als schwingungsfrei zu betrachten.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">Then the Z-axis is at least to be regarded as vibration-free.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Die ganze Schwingungsenergie geht dann aber über die Z-Führungen (die dann sehr stark sein müssen) auf die ZX-Achse über.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">All of the vibration energy is then transferred to the ZX axis via the Z guides (which must then be very strong).</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Aber
je weiter Sie diese Schwingungen in Richtung Frästisch bringen, desto
mehr Masse steht ja dann zur Dämpfung zur Verfügung und die
Schwingungsenergie wird in viele Richtungen verteilt.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">But
the further you bring these vibrations towards the milling table, the
more mass is available for damping and the vibration energy is
distributed in many directions.</span></i></font></span> </p><p class="MsoNormal"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Eine
andere Möglichkeit die Schwingungen des Fräsmotors zu vernichten ist,
die Z-Achse so schwer zu machen, dass die eingeleiteten Schwingungen
diese nicht mehr in Resonanz führen können (machen alle Hersteller von
großen Profi-Portalfräsen so).</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>Another
possibility to destroy the vibrations of the milling motor is to make
the Z-axis so heavy that the vibrations introduced can no longer cause
them to resonate (this is what all manufacturers of large professional
portal milling machines do).</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Aber ob Sie eine Z-Achse mit &gt;25 kg noch bewegen können, ist eben die Frage.</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>But the question is whether you can still move a Z axis with&gt; 25 kg.</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>25
kg dürfte für einen Fräser mit 12 mm Durchmesser und etwa 6000 U/min
reichen, dass dieser schwingungsfrei arbeitet (bei absolut guter
mechanischer Anbindung an das Gewicht).</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>25
kg should suffice for a milling cutter with a diameter of 12 mm and
about 6000 rpm that it works vibration-free (with absolutely good
mechanical connection to the weight).</i></span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;"><i>Auch
können Sie dann mit sehr kleinen Linearführungen arbeiten (zB 15 mm),
da diese ja keine große Schwingungsenergie mehr aufnehmen müssen und
deren Tragfähigkeit reicht ja dann nur für das bewegte Gewicht sicher
leicht aus.</i></span></font></span> <font face="Arial"><span style="font-size:11pt;"><i>You
can then also work with very small linear guides (eg 15 mm), since they
no longer have to absorb large vibrational energy and their
load-bearing capacity is then certainly only slightly sufficient for the
moving weight.</i></span></font></span> </p><p class="MsoNormal"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Ein Computer kann mit normalen Mitteln diese Probleme nicht berechnen.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">A computer cannot calculate these problems using normal means.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Man
sollte eben immer versuchen, Kräfte in verschiedene Richtungen zu
leiten bzw. in das Material einzuleiten (verteilen ist besser wie diese
zu konzentrieren).</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">You
should always try to direct forces in different directions or to
introduce them into the material (distributing is better like
concentrating them).</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Darum
ist es zB ja auch so wichtig, die Wangen einer Fräse nach hinten zu
neigen (der Befestigungspunkt des Portalbalkens hinter dem letzten Wagen
der Tischführung).</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">That
is why it is so important, for example, to tilt the cheeks of a milling
machine backwards (the fastening point of the portal beam behind the
last carriage of the table guide).</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Würden die Wangen einfach nach oben gehen (90 Grad), so schwingt das System eben nach rechts oder links.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">If the cheeks were to simply go up (90 degrees), the system would swing to the right or left.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Sind die Wangen aber nach hinten geneigt, schwingt das System in einem ovalen Kreis.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">If the cheeks are tilted backwards, the system swings in an oval circle.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Die eingeleiteten Kräfte werden in mehrere Richtungen geleitet und somit abgeschwächt.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">The forces introduced are directed in several directions and thus weakened.</span></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><span style="font-size:11pt;">Nur so eine kleine Neigung bewirkt schon 10 % mehr Leistung an der Fräse.</span></i></font></span> <font face="Arial"><i><span style="font-size:11pt;">Only a small incline results in 10% more power on the milling machine.</span></i></font></span> </p><p class="MsoNormal"></p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:12pt;"><font face="Arial"><i><b>Die Berechnung von Zahnriemen mit dem Mädler-Tool (selbst hier ist der Antrieb der P3-Cobra im "grünen Bereich").</b></i></font></span></span> <span style="font-size:12pt;"><font face="Arial"><i><b>The timing belt calculation with the Mädler tool (even here the drive of the P3-Cobra is in the "green zone").</b></i></font></span></span> </p><table width="1229" cellspacing="0" cellpadding="0"><tbody><tr><td width="8"><p class="MsoNormal"></p></td><td width="399"><p align="left"> <a rel="lightbox[article]"><font size="2" face="Arial">&nbsp;&nbsp;&nbsp;</font></a> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/100%2520u.jpg&amp;usg=ALkJrhitUkI_5FL5Kwz-uXm9LTnNrbsNpg" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/100%2520u.jpg" alt="calculation" class="articleimg" width="320" height="226" border="0"></font></a> </p></td><td width="436"><p align="left"> <a rel="lightbox[article]"><font size="2" face="Arial">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;</font></a> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/250%2520u.jpg&amp;usg=ALkJrhg7Ge1c-kKLpxHx5b5dWwZSo1OXrQ" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/250%2520u.jpg" alt="Calculation 1" class="articleimg" width="324" height="226" border="0"></font></a> </p></td><td width="386"><p align="left">
<a rel="lightbox[article]"><font size="2" face="Arial">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;</font></a> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/500%2520u.jpg&amp;usg=ALkJrhipjJ0v8D8DyCZ0znXN0BMJJHWciw" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/500%2520u.jpg" alt="Calculation 2" class="articleimg" width="321" height="227" border="0"></font></a> </p></td></tr></tbody></table><table width="1228" cellspacing="0" cellpadding="0"><tbody><tr><td width="1228"><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Oben mal die Berechnung mit dem Mädler-Tool.</font></span> <font size="2" face="Arial">Above the calculation with the Mädler tool.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Antrieb mit 48-Zähnen-Zahnscheibe und HTD3 mm Riemen 9 mm breit.</font></span> <font size="2" face="Arial">Drive with 48-tooth pulley and HTD3 mm belt 9 mm wide.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Auf dem ersten Bild macht der Antriebsmotor 100 U/min.</font></span> <font size="2" face="Arial">In the first picture, the drive motor makes 100 rpm.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Die Berechnung zeigt eine Sicherheit von 0,76, was einer Überlastung entspricht.</font></span> <font size="2" face="Arial">The calculation shows a certainty of 0.76, which corresponds to an overload.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Eine Überlastung dieses Riemens mit zB einem Gleichstrommotor bei 20 Watt Leistung?</font></span> <font size="2" face="Arial">An overload of this belt with, for example, a DC motor with 20 watts of power?</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Auf den beiden anderen Bildern sind 250 und 500 U/min dargestellt, mit erheblich höherer Motorleistung.</font></span> <font size="2" face="Arial">The other two pictures show 250 and 500 rpm, with significantly higher engine power.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Dort hat der Zahnriemen keinerlei Probleme, da sogar eine Sicherheit von 1,5 und 1,62 berechnet wurde.</font></span> <font size="2" face="Arial">The timing belt has no problems there, since a safety of 1.5 and 1.62 was calculated.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Die Leistung wird dabei immer vom Tool aus Drehmoment und Drehzahl errechnet.</font></span> <font size="2" face="Arial">The power is always calculated by the tool from torque and speed.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Ein 3Nm Motor hat ja bei Mikroschrittsteuerung nur etwa maximal 2 Nm Moment, und das nur im untersten Drehzahlbereich.</font></span> <font size="2" fa
Sie selbst den Riemen nach und lassen Sie die Finger von diesem Tool
(damit rechne ich Ihnen jeden Riemen gut oder schlecht).</font></span> <font size="2" face="Arial">Calculate the belt yourself and leave your fingers behind this tool (I use it to calculate every belt good or bad).</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Noch
was, so ein 3 Nm-Schrittmotor hat etwa eine elektrische Leistung
zwischen 50 und 100 Watt, was das Tool ja "etwa errechnet".</font></span> <font size="2" face="Arial">Another thing, such a 3 Nm stepper motor has an electrical output between 50 and 100 watts, which the tool "calculates".</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Das Tool ist nicht schlecht, aber Sie müssen schon selbst wissen, was Sie damit anstellen können und wie das funktioniert.</font></span> <font size="2" face="Arial">The tool is not bad, but you have to know yourself what you can do with it and how it works.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Beachten Sie bitte auch, dass die Riemenvorspannung vom Tool falsch berechnet wird (viel zu hoch).</font></span> <font size="2" face="Arial">Please also note that the belt pretension is calculated incorrectly by the tool (much too high).</font></span> </p></td></tr></tbody></table><table width="1228" cellspacing="0" cellpadding="0"><tbody><tr><td width="942"><p></p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><b>Die P3-Cobra erhält auch in der Y-Achse immer zwei angetriebene Muttern.</b></font></span> <font size="2" face="Arial"><b>The P3-Cobra also always has two driven nuts in the Y-axis.</b></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><b>Der Antriebsmotor befindet sich dann auf dem geschlossenen Portal unten und fährt mit.</b></font></span> <font size="2" face="Arial"><b>The drive motor is then on the closed portal below and moves with it.</b></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><b>Der Schrittmotor sollte eine 8 mm Welle und min 3 Nm haben!</b></font></span> <font size="2" face="Arial"><b>The stepper motor should have an 8 mm shaft and min 3 Nm!</b></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><b>Rechts
die zwei angetriebenen Muttern der Y-Achse der neuen P3-Cobra, die
Motorscheibe ist eine HTD 3 mm Scheibe mit 48 Zähnen, die
Mutternscheiben haben 60 Zähne.</b></font></span> <font size="2" face="Arial"><b>On
the right the two driven nuts of the Y-axis of the new P3-Cobra, the
motor disk is a HTD 3 mm disk with 48 teeth, the nut washers have 60
teeth.</b></font></span> <font size="2" face="Arial"><b><br></b></font> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><b>Somit wird der Antrieb 1 zu 1,25 untersetzt, was steuerungstechnisch ideal ist.</b></font></span> <font size="2" face="Arial"><b>Thus, the drive 1 is reduced to 1.25, which is ideal in terms of control technology.</b></font></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Bei dieser Anordnung des Antriebs wird das Motorlager radial nicht belastet.</font></span> <font size="2" face="Arial">With this arrangement of the drive, the motor bearing is not loaded radially.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Darum kann natürlich auch ein Motor mit einer 6,35 mm Welle eingesetzt werden.</font></span> <font size="2" face="Arial">That is why a motor with a 6.35 mm shaft can of course also be used.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Die
Kraft des Motors wird ja an zwei Stellen der Scheibe abgegeben, darum
darf der Motor auch weit über 3 Nm Drehmoment haben (bis &gt;5 Nm ohne
Problem).</font></span> <font size="2" face="Arial">The power of the
motor is given at two points on the disc, which is why the motor can
have a torque of well over 3 Nm (up to&gt; 5 Nm without any problem).</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Sie können also bei dieser Anordnung die doppelte Leistung des Riemens übertragen.</font></span> <font size="2" face="Arial">With this arrangement you can therefore transfer twice the power of the belt.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Die Umschlingung aller Scheiben ist &gt; 50% und somit ideal (schon 25% würden genügen).</font></span> <font size="2" face="Arial">The wrapping of all discs is&gt; 50% and therefore ideal (25% would be enough).</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Die Motorleistung wird ja in zwei Richtungen geleitet, die vollkommen unabhängig von einander sind.</font></span> <font size="2" face="Arial">The engine power is directed in two directions that are completely independent of each other.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Wichtig dabei ist nur die gleiche Vorspannung des Riemens an beiden Seiten.</font></span> <font size="2" face="Arial">It is only important that the belt is pre-tensioned on both sides.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Auch durchläuft der Riemen über seine Länge 6 statische Punkte, was ein Schwingen des Riemens bei dieser Länge verhindert.</font></span> <font size="2" face="Arial">The belt also runs through 6 static points over its length, which prevents the belt from vibrating at this length.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Der Riemen ist ein Zahnriemen HTD 3 mit 9 mm Breite und einer Länge von 1569 mm.</font></span> <font size="2" face="Arial">The belt is a toothed belt HTD 3 with a width of 9 mm and a length of 1569 mm.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Am stärksten wird der Riemen der Cobra an der Z-Achse belastet.</font></span> <font size="2" face="Arial">The Cobra belt is most heavily loaded on the Z-axis.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Diese Zahnriemenscheiben haben ja "nur" 44 Zähne.</font></span> <font size="2" face="Arial">These toothed belt pulleys have "only" 44 teeth.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Aber auch dort ist die Sicherheit der Kraftübertragung bei einem 3 Nm Motor sicher gegeben.</font></span> <font size="2" face="Arial">But even there the safety of the power transmission with a 3 Nm motor is guaranteed.</font></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Das Spannen des Zahnriemens mit diesen beiden Kugellagern ist eine Entwicklung der Firma EMS.</font></span> <font size="2" face="Arial">Tensioning the timing belt with these two ball bearings is a development of the EMS company.</font></span> <span class="notranslate" onmouseov
von den beiden Kugellagern die parallel auf dem Riemen laufen sollen
abgesehen, ist diese Art der Vorspannung für den Antrieb mit Mittelmotor
für zwei Spindeln eigentlich fast nicht machbar.</b></font></span> <font size="2" face="Arial"><b>Apart
from the two ball bearings that are supposed to run in parallel on the
belt, this type of preload for the drive with a central motor for two
spindles is actually almost impossible.</b></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><b>Jede Seite sollte separat vorspannt werden können.</b></font></span> <font size="2" face="Arial"><b>Each side should be able to be preloaded separately.</b></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><b>Oder Sie montieren den Motor auf 1/100 mm genau in der Mitte zwischen den Spindeln, was ja nur sehr schwer möglich ist.</b></font></span> <font size="2" face="Arial"><b>Or you can mount the motor exactly in the middle between the spindles to 1/100 mm, which is very difficult.</b></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><b>Zwei Vorspannungen wie oben im Bild finde ich besser.</b></font></span> <font size="2" face="Arial"><b>I find two preloads like the one in the picture better.</b></font></span> </p><p> <font size="2" face="Arial"><b>&nbsp;</b></font> </p></td><td width="286"><p align="right"> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/gleichzeitig.jpg&amp;usg=ALkJrhhHYFa2HOtaUl04h9L3a_FtPenZ5A" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/gleichzeitig.jpg" alt="Y drive of the other machines" class="articleimg" width="256" height="203" border="0"><br></font></a> </p><p align="center"></p></td></tr></tbody></table><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><i><b>Dazu noch drei Bilder von Zahnriemenscheiben, die an einem 60 mm Schrittmotor mit 8 mm Welle angebracht sind:</b></i></font></span> <font face="Arial"><i><b>In addition three pictures of toothed belt pulleys, which are attached to a 60 mm stepper motor with 8 mm shaft:</b></i></font></span> </p><table width="1229" cellspacing="0" cellpadding="0"><tbody><tr><td width="8"><p class="MsoNormal"></p></td><td width="399"><p align="left"> <a rel="lightbox[article]"><font size="2" face="Arial">&nbsp;&nbsp;&nbsp;</font></a> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/100_4062.JPG&amp;usg=ALkJrhisqPrrrUFEXjktGtnqUp4b2Xx2_w" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/100_4062.JPG" alt="disc" class="articleimg" width="320" height="226" border="0"></font></a> </p></td><td width="436"><p align="left"> <a rel="lightbox[article]"><font size="2" face="Arial">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;</font></a> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/100_4064.JPG&amp;usg=ALkJrhi-uiuXHAD86W6MCEXJC74DorSd2g" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/100_4064.JPG" alt="Disc1" class="articleimg" width="324" height="226" border="0"></font></a> </p></td><td width="386"><p align="left"> <a rel="lightbox[article]"><font size="2" face="Arial">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;</font></a> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.
distance from the toothed belt pulley to the motor is very large and
therefore also the force that acts on the shaft of the motor.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Schon bei einem 9 mm breiten Riemen ist das schon grenzwertig.</font></span> <font size="2" face="Arial">Even with a 9 mm wide strap, this is borderline.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Die Leute glauben immer, die Kugellager halten das nicht aus, aber es ist die Welle, die verbogen wird.</font></span> <font size="2" face="Arial">People always think that the ball bearings cannot stand it, but it is the shaft that is bent.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Das
kann bis zum Reiben des Rotors am Stator führen, was im Motor Späne
erzeugt und diese mindern die Leistung des Motors sehr stark und bringen
Ungenauigkeiten.</font></span> <font size="2" face="Arial">This can
lead to rubbing of the rotor on the stator, which creates chips in the
motor and this greatly reduces the motor's performance and brings
inaccuracies.</font></span> </p></td><td width="437"><p align="center"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Einen 15 mm breiten Riemen in diesem Abstand zum Motor richtig zu spannen ist schon fast unmöglich.</font></span> <font size="2" face="Arial">It is almost impossible to properly tension a 15 mm wide belt at this distance from the engine.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Bei diesem Abstand hält eine 8 mm Welle nur noch maximal etwa 12 kg aus.</font></span> <font size="2" face="Arial">At this distance, an 8 mm shaft can only withstand a maximum of about 12 kg.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Aber
der Riemen benötigt ja schon minimal 14 kg Vorspannung - ist also mehr
wie grenzwertig und so etwas macht ein guter Konstrukteur einfach nicht.</font></span> <font size="2" face="Arial">But
the belt already requires a minimum of 14 kg of pretension - so it's
more like borderline and a good designer simply doesn't do that.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Es gibt technische Regeln und diese sollten auch beachtet werden!</font></span> <font size="2" face="Arial">There are technical rules and these should also be observed!</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Nehmen Sie zumindest gute Motore, die eine gute, gehärtete Welle haben (mit höherem Preis).</font></span> <font size="2" face="Arial">At least take good motors that have a good hardened shaft (with a higher price).</font></span> </p></td><td width="385"><p align="center"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">So sind Sie auf der sicheren Seite.</font></span> <font size="2" face="Arial">So you are on the safe side.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Bei diesem Abstand hält die Motorwelle etwa 20 kg aus.</font></span> <font size="2" face="Arial">At this distance, the motor shaft can withstand about 20 kg.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Der 9 mm Riemen wird mit etwa 9 kg vorgespannt (Bauart P2 / P3 Cobra).</font></span> <font size="2" face="Arial">The 9 mm belt is pretensioned with about 9 kg (type P2 / P3 Cobra).</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">In Riemenrichtung etwa 4,5 kg, was am Motor dann 9 kg entspricht (Riemenspannung x 2).</font></span> <font size="2" face="Arial">In the belt direction about 4.5 kg, which corresponds to 9 kg on the engine (belt tension x 2).</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Eine weitere Vorspannung des Riemens bringt natürlich das Drehmoment des Motors.</font></span> <font size="2" face="Arial">Of course, further tensioning of the belt brings the torque of the engine.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Da aber eine Seite zieht und die andere Seite entlastet wird, ist das nicht so schlimm für die Motorwelle.</font></span> <font size="2" face="Arial">But since one side pulls and the other side is relieved, this is not so bad for the motor shaft.</font></span> </p></td></tr></tbody></table><table width="1229" cellspacing="0" cellpadding="0"><tbody><tr><td width="1229"><p class="MsoNormal"></p><p class="MsoNormal"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Bei
einer Spindel ist ja der "Kern" weich und wird diese abgedreht und mit
zu viel Zuglast des Riemens belastet, kann diese natürlich sehr leicht
verbogen werden.</font></span> <font size="2" face="Arial">The "core" of
a spindle is soft and if it is twisted off and loaded with too much
tensile load on the belt, it can of course be bent very easily.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Solche
Fräsen stehen ja teilweise 2 Wochen still und dann tritt durch die
Zugkraft in eine Richtung eine bestimmte Materialermüdung ein und die
Welle kann einen dauerhaften Schaden erleiden (wird krumm).</font></span> <font size="2" face="Arial">Such
milling machines sometimes stand still for 2 weeks and then a certain
material fatigue occurs due to the pulling force in one direction and
the shaft can suffer permanent damage (becomes crooked).</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Kugellager, egal welche, halten solche Lasten leicht aus.</font></span> <font size="2" face="Arial">Ball bearings, no matter which, easily withstand such loads.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Rechnen
Sie einfach mal nach dem Hebelgesetz die Last auf das Kugellager mit 10
mm Motorabstand und mit 20 mm Motorabstand der Zahnriemenscheibe aus
und Sie erkennen daran, das es nicht das Lager ist, dass die
Herstellerangaben so stark beeinflusst, sondern die Leistung/Biegung der
Welle selbst. Zahnriemen müssen immer richtig vorgespannt sein.</font></span> <font size="2" face="Arial">Simply
calculate the load on the ball bearing with a 10 mm motor distance and
with a 20 mm motor distance of the toothed belt pulley according to the
lever law and you can see from the fact that it is not the bearing that
influences the manufacturer's specifications so much, but the power /
bending of the shaft itself. Timing belts must always be properly
pretensioned.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Zu wenig Vorspannung des Zahnriemens bringt aber sicher Ungenauigkeit in diese Art des Antriebs.</font></span> <font size="2" face="Arial">Too little pretensioning of the toothed belt certainly brings inaccuracy in this type of drive.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Sie müssen Zahnriemen immer nach Vorgabe (plus/minus 20 %) vorspannen!</font></span> <font size="2" face="Arial">You must always pre-tension toothed belts according to specifications (plus / minus 20%)!</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Zu wenig Vorspannung bringt Ungenauigkeiten, besonders bei Beschleunigungen.</font></span> <font size="2" face="Arial">Too little preload leads to inaccuracies, especially when accelerating.</font></span> </p></td></tr></tbody></table><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:12pt;"><font face="Arial"><i><b>Wellenkupplung oder Zahnriemen, was ist genauer?:</b></i></font></span></span> <span style="font-size:12pt;"><font face="Arial"><i><b>Shaft coupling or toothed belt, what is more precise ?:</b></i></font></span></span> </p><table width="1253" cellspacing="0" cellpadding="0"><tbody><tr><td width="1235"><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Eine direkte, starre Verbindung der Motorwelle mit der Spindel ist die genaueste Verbindung die es gibt.</span></font></span> <font face="Arial"><span style="font-size:11pt;">A direct, rigid connection between the motor shaft and the spindle is the most precise connection available.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Wenn Sie also eine solche Verbindung mit zBeiner Stahlhülse machen, werden Sie sehr genau arbeiten.</span></font></span> <font face="Arial"><span style="font-size:11pt;">So if you make such a connection with a steel sleeve, for example, you will work very precisely.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Nur die Verfahrgeschwindigkeit wird nicht sehr hoch sein.</span></font></span> <font face="Arial"><span style="font-size:11pt;">Only the travel speed will not be very high.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Sie benötigen eine sehr lange Hochlauframpe.</span></font></span> <font face="Arial"><span style="font-size:11pt;">You need a very long ramp.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Warum?</span></font></span> <font face="Arial"><span style="font-size:11pt;">Why?</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Wenn Sie eine Wellenkupplung mit Kunststoffstern verbauen können Sie schneller hochfahren.</spa
einer Kupplung mit Kunststoffstern geht der Motor in seinen Schritten
minimal in "Voreilung", der Motor geht also in eine geforderte Position,
der die Spindel leicht nacheilt (der Kunststoffstern in der Kupplung
wird ganz, ganz leicht zusammengepresst).</span></font></span> <font face="Arial"><span style="font-size:11pt;">In
the case of a coupling with a plastic star, the motor minimally "leads"
in its steps, ie the motor moves into a required position that the
spindle lags slightly (the plastic star in the coupling is very, very
lightly pressed together).</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Auch
ist die absolute Genauigkeit gerade wegen diesem Verhalten bei
belasteten Wellenkupplungen anzuzweifeln (nach längerem Gebrauch wird
eine solche Kupplung immer ungenauer - darum gibt es ja diese
Kunststoffsterne als Ersatzteil zu kaufen).</span></font></span> <font face="Arial"><span style="font-size:11pt;">The
absolute accuracy is also to be doubted precisely because of this
behavior with loaded shaft couplings (after a longer use such a coupling
becomes increasingly imprecise - that's why these plastic stars are
available as spare parts).</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Eine voll belastete Wellenkupplung hat sicher einen Winkelfehler von &gt; 1 Grad.</span></font></span> <font face="Arial"><span style="font-size:11pt;">A fully loaded shaft coupling certainly has an angular error of&gt; 1 degree.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Auch
gibt es diese Kunststoffsterne in drei Härtegeaden zu kaufen (blau,
gelb und rot), damit kann man das "Schwingen" der Spindel gegenüber dem
Schrittmotor anpassen (Hochlauf und Bremsung des Systems ideal
gestalten).</span></font></span> <font face="Arial"><span style="font-size:11pt;">These
plastic stars are also available in three hardness gates (blue, yellow
and red), so that you can adjust the "swinging" of the spindle compared
to the stepper motor (ideal start-up and braking of the system).</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Rot ist der höchste Härtegrad und fast immer richtig.</span></font></span> <font face="Arial"><span style="font-size:11pt;">Red is the highest degree of hardness and almost always correct.</span></font></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Wenn
Sie solche in Spirale geschnittenen Wellenkupplungen aus Voll-Alu
verwenden (Chinagelumpe), dann verwenden Sie doch mal Kupplungen mit
Kunststoffstern bei einer Spindellänge &gt; 700 mm.</span></font></span> <font face="Arial"><span style="font-size:11pt;">If
you use such spiral-cut shaft couplings made of solid aluminum (china
rag), then use couplings with a plastic star with a spindle length&gt;
700 mm.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Ich garantiere Ihnen eine um &gt;30 % höhere Verfahrgeschwindigkeit.</span></font></span> <font face="Arial"><span style="font-size:11pt;">I guarantee you a&gt; 30% higher travel speed.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Der
schlechte Effekt liegt in der Gegenschwingung dieser Alukupplungen
(Federeffekt), die eigentlich nicht für Antriebe gebaut sind (eigentlich
nur für Inkremetalgeber am Motor zu verwenden, und dafür wurden diese
ja auch konstruiert).</span></font></span> <font face="Arial"><span style="font-size:11pt;">The
bad effect lies in the counter-oscillation of these aluminum couplings
(spring effect), which are actually not built for drives (actually only
to be used for incremental encoders on the motor, and they were designed
for this).</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Einfach mal nachlesen unter Antrieb \ Lagerung : <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=http://web.archive.org/web/20120120115538/http://www.mixware.de/index.html&amp;usg=ALkJrhi4PBrDJZnt-qHYQZUj0yg_Nq27CA">hier</a></span></font></span> <font face="Arial"><span style="font-size:11pt;">Just look under drive \ storage: <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=http://web.archive.org/web/20120120115538/http://www.mixware.de/index.html&amp;usg=ALkJrhi4PBrDJZnt-qHYQZUj0yg_Nq27CA">here</a></span></font></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Ein
Zahnriemen hat ja auch eine gewisse "Anlaufdämpfung" bei der Drehung
des Motors und dessen Übertragung der Kraft auf die Zahnriemenscheibe an
der Spindel (die Grundvorspannung des Zahnriemens wird durch die
Motorleistung erhöht und das führt einseitig an den ersten Zähnen, wo
der Zahnriemen im Eingriff ist, zu Druckänderungen an den Auflageflächen
des Riemens an den Scheiben. Eine doch sehr gute Dämpfung, aber auch
eine gewisse Nacheilung, etwa 0,1 Grad, aber nur am Anfang einer sehr
schnellen Beschleunigung).</span></font></span> <font face="Arial"><span style="font-size:11pt;">A
toothed belt also has a certain "start-up damping" when the motor
rotates and its power is transmitted to the toothed belt pulley on the
spindle (the basic tension of the toothed belt is increased by the motor
power and this leads to the first teeth on one side, where the toothed
belt engages is, pressure changes on the contact surfaces of the belt on
the pulleys (a very good damping, but also a certain lag, about 0.1
degrees, but only at the beginning of a very fast acceleration).</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Dies ermöglicht aber, die volle Drehzahl des Motors in sehr kurzer Zeit zu machen.</span></font></span> <font face="Arial"><span style="font-size:11pt;">However, this allows the engine to run at full speed in a very short time.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Aber
Schwankungen des Antriebswinkel zum Motor sind bei guten
Zahnriemenscheiben und guten Zahnriemen eigentlich ausgeschlossen, wenn
die richtige Vorspannung des Riemens gemacht wurde.</span></font></span> <font face="Arial"><span style="font-size:11pt;">But
fluctuations in the drive angle to the motor are actually impossible
with good toothed belt pulleys and good toothed belts if the belt has
been correctly pretensioned.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Die Genauigkeit von Zahnriemen liegt bei stark belasteten Antrieben sicher weit höher, wie bei Wellenkupplungen.</span></font></span> <font face="Arial"><span style="font-size:11pt;">The accuracy of toothed belts is certainly much higher with heavily loaded drives than with shaft couplings.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Zahnriemen
werden fast immer zu breit und mit zu kleinen Zahnriemenscheiben
verbaut (Durchmesser), was eine negative Auswirkung auf deren
Kraftübertragung und Genauigkeit zur Folge hat.</span></font></span> <font face="Arial"><span style="font-size:11pt;">Toothed
belts are almost always too wide and installed with toothed belt
pulleys that are too small (diameter), which has a negative effect on
their power transmission and accuracy.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Auch
überlasten Sie sehr schnell die Welle eines Schrittmotors (8 mm Welle),
wenn der Zahnriemen mit dauerhaft 20 kg an dieser Welle zieht.</span></font></span> <font face="Arial"><span style="font-size:11pt;">You
can also very quickly overload the shaft of a stepper motor (8 mm
shaft) if the toothed belt pulls 20 kg permanently on this shaft.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Darum
werden bei den P2 und P3 Maschinen nur noch Zahnriemen mit 9 mm Breite
und 3 mm Steigung und sehr großen Zahnriemenscheiben verbaut.</span></font></span> <font face="Arial"><span style="font-size:11pt;">That
is why only timing belts with 9 mm width and 3 mm pitch and very large
timing belt pulleys are installed in the P2 and P3 machines.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Diesen Zahnriemenantrieben traue ich ungesehen sogar die zweifache Leistung wie an den Maschinen gefordert zu.</span></font></span> <font face="Arial"><span style="font-size:11pt;">I even trust these toothed belt drives to double the power as required on the machines.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Nehmen
Sie große Scheibendurchmesser und schmale Riemen, dann sind Sie auf der
sicheren Seite (und bitte keine Teile dieses Antriebs in China kaufen,
da sparen Sie nichts).</span></font></span> <font face="Arial"><span style="font-size:11pt;">If
you take large pulley diameters and narrow belts, then you are on the
safe side (and please do not buy any parts of this drive in China, as
you save nothing).</span></font></span> </p><p style="color: rgb(0, 0, 0); font-family: 'Times New Roman'; font-size: medium; font-style: normal; font-variant: normal; font-weight: normal; letter-spacing: normal; line-height: normal; orphans: auto; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 1; word-spacing: 0px; -webkit-text-stroke-width: 0px;"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><b>Frage eines Kunden:</b></font></span> <font size="2" face="Arial"><b>Question from a customer:</b></font></span> <font size="2" face="Arial"><span class="Apple-converted-space">&nbsp;</span></font> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Warum
verbauen Sie so große Zahnriemenscheiben mit zB 48 oder 60 Zähnen bei
der P3, wo es diese Scheiben doch auch mit 24 Zähnen gibt und diese doch
viel günstiger sind?</font></span> <font size="2" face="Arial">Why are
you installing such large toothed belt pulleys with, for example, 48 or
60 teeth on the P3, where these pulleys are also available with 24 teeth
and are much cheaper?</font></span> </p><p class="MsoNormal" style="color: rgb(0, 0, 0); font-family: 'Times New Roman'; font-size: medium; font-style: normal; font-variant: normal; font-weight: normal; letter-spacing: normal; line-height: normal; orphans: auto; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: auto; word-spacing: 0px; -webkit-text-stroke-width: 0px;"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><b>Antwort:</b></font></span> <font size="2" face="Arial"><b>Answer:</b></font></span> <font size="2" face="Arial"><span class="Apple-converted-space">&nbsp;</span></font> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Stellen Sie sich eine Scheibe mit 30 mm Durchmesser vor, auf der ein Zahnriemen zu einer weiteren Scheibe mit 30 mm läuft.</font></span> <font size="2" face="Arial">Imagine a disc with a diameter of 30 mm, on which a toothed belt runs to another disc with a diameter of 30 mm.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Dieser Riemen hat angenommen einen Fehler von 1 mm in der Verzahnung (was praktisch unmöglich ist).</font></span> <font size="2" face="Arial">This belt has assumed an error of 1 mm in the toothing (which is practically impossible).</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Dieser Fehler des Riemens wirkt sich auf die Scheiben in der Verdrehung mit etwa 1 %</font></span> <font size="2" face="Arial">This failure of the belt affects the pulleys in the twist with about 1%</font></span> <font size="2" face="Arial"><span class="Apple-converted-space">&nbsp;</span></font> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">aus, was etwa 3,6 Grad Drehwinkel entspricht.</font></span> <font size="2" face="Arial">from, which corresponds to about 3.6 degrees of rotation.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">3,6 Grad Verdrehwinkel entspricht aber bei einer Spindel mit 5 mm Steigung</font></span> <font size="2" face="Arial">3.6 degrees of rotation corresponds to a spindle with a 5 mm pitch</font></span> <font size="2" face="Arial"><span class="Apple-converted-space">&nbsp;</span></font> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">5/100 mm Weg.</font></span> <font size="2" face="Arial">5/100 mm path.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Würde die Scheibe 60 mm Durchmesser haben, so halbiert sich der Fehler des Riemens auf 2,5/100 mm.</font></span> <font size="2" face="Arial">If the pulley were 60 mm in diameter, the belt error would be halved to 2.5 / 100 mm.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Auch
haben Sie bei doppeltem Scheibendurchmesser die doppelte Kraft des
Riemens zu Verfügung (längerer Hebel) und können einen schmäleren Riemen
wählen, der mit weniger Vorspannkraft beaufschlagt werden muss.</font></span> <font size="2" face="Arial">With
twice the pulley diameter, you also have twice the force of the belt
(longer lever) and you can choose a narrower belt that has to be loaded
with less pretensioning force.</font></span> <font size="2" face="Arial"><span class="Apple-converted-space">&nbsp;</span></font> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Kleine Zahnriemenscheiben sind in der Übertragung der Kräfte zwar geeignet, aber ungenauer wie große Zahnriemenscheiben.</font></span> <font size="2" face="Arial">Small toothed belt pulleys are suitable for transmitting the forces, but are less precise than large toothed belt pulleys.</font></span> <font size="2" face="Arial"><span class="Apple-converted-space">&nbsp;</span></font> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Auch
der Biegeradius der Zahnriemen und die Anzahl der im Eingriff
befindlichen Zähne beeinflusst die Lebensdauer dieser Riemen ungemein.</font></span> <font size="2" face="Arial">The
bending radius of the timing belts and the number of teeth in mesh also
have an enormous influence on the service life of these belts.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Die
verbauten Zahnriemen der EMS-Maschinen haben natürlich nur maximal
einen Fehler von etwa 0,05 mm, was einem Fehler im Vorschub bei einer
Spindel mit 5 mm Steigung von 0,125/100 mm (1,25 ym maximal) entspricht.</font></span> <font size="2" face="Arial">The
built-in timing belts of the EMS machines naturally only have a maximum
error of approximately 0.05 mm, which corresponds to an error in the
feed for a spindle with a 5 mm pitch of 0.125 / 100 mm (1.25 ym
maximum).</font></span> </p></td><td width="18"><p> <font face="Arial"><span style="font-size:11pt;">&nbsp;</span></font> </p></td></tr></tbody></table><p></p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:12pt;"><font face="Arial"><i><b>Die Befestigung von Kugelumlaufführungen an Aluprofilen:</b></i></font></span></span> <span style="font-size:12pt;"><font face="Arial"><i><b>The attachment of recirculating ball guides to aluminum profiles:</b></i></font></span></span> </p><table width="1228" cellspacing="0" cellpadding="0"><tbody><tr><td width="959"><p></p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Rechts im Bild ein 90 x 90 mm leichtes Profil (Nutbreite 10 mm) mit einer 25 mm Linearführung.</font></span></span> <span style="font-size:11pt;"><font face="Arial">On the right in the picture a 90 x 90 mm light profile (groove width 10 mm) with a 25 mm linear guide.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Diese Führung hat eine Auflagenbreite von etwa 23 mm.</font></span></span> <span style="font-size:11pt;"><font face="Arial">This guide has a width of approximately 23 mm.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Eine gewisse Auflagefläche der Führung ist aber notwendig.</font></span></span> <span style="font-size:11pt;"><font face="Arial">A certain contact surface of the guide is necessary.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Stellen Sie sich da mal eine 20 mm Linearführung vor.</font></span></span> <span style="font-size:11pt;"><font face="Arial">Imagine a 20 mm linear guide.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Da bleibt nicht viel an Kontakt zur Trägerebene auf dem Profil.</font></span></span> <span style="font-size:11pt;"><font face="Arial">There is not much contact with the carrier level on the profile.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Wenn
solche Profile dann noch ohne Überfräsung der Auflagefläche montiert
werden, haben Sie natürlich keinerlei Genauigkeit der Führungen (Fehler
bis weit über 0,2 mm sind dann sicher normal).</font></span></span> <span style="font-size:11pt;"><font face="Arial">If
such profiles are then installed without milling the contact surface,
you will of course have no accuracy of the guides (errors up to well
over 0.2 mm are then certainly normal).</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Kein Profil ist nach der Lieferung durch Profilverkäufer gerade.</font></span></span> <span style="font-size:11pt;"><font face="Arial">No profile is straight after delivery by profile seller.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Legen Sie die Profile nebeneinander und Sie erkennen deren Abweichungen.</font></span></span> <span style="font-size:11pt;"><font face="Arial">Place the profiles next to each other and you can see their deviations.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Bringen Sie die mittig gebogene Seite der Profile immer nach oben.</font></span></span> <span style="font-size:11pt;"><font face="Arial">Always bring the center curved side of the profiles upwards.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Auch EMS hat dieses Problem, aber hier werden eben mehr als 20 Profile verglichen, ausgewählt und dann überfräst.</font></span></span> <span style="font-size:11pt;"><font face="Arial">EMS also has this problem, but here more than 20 profiles are compared, selected and then milled.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Bei mehr als 0,3 mm Fehler pro Meter wird das Profil vor dem Fräsen ausgerichtet.</font></span></span> <span style="font-size:11pt;"><font face="Arial">If there are more than 0.3 mm errors per meter, the profile is aligned before milling.</font></span></span> </p></td><td width="269"><p align="right"> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/100_3912.jpg&amp;usg=ALkJrhiI4414HJTuH6jucPLyhErvKFZDtw" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/100_3912.jpg" alt="Y-guides on a light 90 x 90 mm profile" class="articleimg" width="256" height="203" border="0"><br></font></a> </p></td></tr></tbody></table><p></p><table width="1228" cellspacing="0" cellpadding="0"><tbody><tr><td width="959"><p></p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Rechts im Bild ein 90 x 90 mm schweres Profil mit Einfräsung für die Linearschine.</font></span></span> <span style="font-size:11pt;"><font face="Arial">On the right in the picture a 90 x 90 mm heavy profile with milled for the linear rail.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Der Aussenbereich (A) ist um 0,2 mm höher, wie der Innenbereich (B).</font></span></span> <span style="font-size:11pt;"><font face="Arial">The outside area (A) is 0.2 mm higher than the inside area (B).</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Alumaterial
gibt ja auf Zug nach und wird die Befestigungsebene einfach "glatt
gefräst" entstehen unter den Führungen Berge des Alumaterials.</font></span></span> <span style="font-size:11pt;"><font face="Arial">Aluminum
material gives way on train and the fastening level is simply "smoothly
milled". Mountains of aluminum material arise under the guides.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()" style=""><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Die
Führungen liegen dann nur an diesen "Bergen" auf und nicht am Aluträger
selbst. Darum wird die "gezogene" Ebene (B) etwas tiefer ausgefräst,
dann geht der Druck der Führung auf die Ebene (A).</font></span></span> <span style="font-size:11pt;"><font face="Arial">The
guides are then only on these "mountains" and not on the aluminum
support itself. That is why the "drawn" level (B) is milled out a little
deeper, then the pressure of the guide goes on level (A).</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Etwa 0,15 bis 0,2 mm Tiefe im Bereich (B) genügen.</font></span></span> <span style="font-size:11pt;"><font face="Arial">About 0.15 to 0.2 mm depth in area (B) is sufficient.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Das Alumaterial im Bereich der Befestigung (B) wird angehoben, aber der Aussenbereich (A) der Führung liegt vollflächig auf.</font></span></span> <span style="font-size:11pt;"><font face="Arial">The
aluminum material in the area of the attachment (B) is raised, but
the outer area (A) of the guide lies on the entire surface.</font></span></span> </p></td><td width="269"><p align="right"> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/100_3918.jpg&amp;usg=ALkJrhgmn_gtKnt3WPxgyJSWR9WMe_f8Sg" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/100_3918.jpg" alt="Y-guides milled" class="articleimg" width="256" height="203" border="0"><br></font></a> </p></td></tr></tbody></table><p></p><table width="1228" cellspacing="0" cellpadding="0"><tbody><tr><td width="959"><p></p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Den
Unterschied zwischen leichten und schweren Profilen sehen Sie an der
Ausrichtung der Befestigungsschrauben stirnseitig am Ende des Profils.</font></span></span> <span style="font-size:11pt;"><font face="Arial">You can see the difference between light and heavy profiles in the alignment of the fastening screws at the end of the profile.</font></span></span> </p></td><td width="269"><p align="right"> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/100_3920.jpg&amp;usg=ALkJrhhlizfzF05nZd-H_t6L6V3N4vzXGg" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/100_3920.jpg" alt="Y-profile light and heavy" class="articleimg" width="256" height="203" border="0"><br></font></a> </p></td></tr></tbody></table><p></p><table width="1228" cellspacing="0" cellpadding="0"><tbody><tr><td width="959"><p></p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Der X-Balken der neuen P2 (Baureihe 2016).</font></span></span> <span style="font-size:11pt;"><font face="Arial">The X-beam of the new P2 (2016 series).</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Im Bild ist ein leichtes 160 x 80 mm Profil, also die leichte Ausführung.</font></span></span> <span style="font-size:11pt;"><font face="Arial">In the picture is a light 160 x 80 mm profile, so the light version.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Dieser Portalbalken entspricht der leichten Ausführung der P3-Cobra.</font></span></span> <span style="font-size:11pt;"><font face="Arial">This portal beam corresponds to the light version of the P3-Cobra.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Die untere Führung ist eine 35 mm Führung mit langem Wagen, wie bei der Cobra.</font></span></span> <span style="font-size:11pt;"><font face="Arial">The lower guide is a 35 mm guide with a long carriage, like the Cobra.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Oben ist eine 20 mm Führung mit langem Wagen verbaut.</font></span></span> <span style="font-size:11pt;"><font face="Arial">At the top there is a 20 mm guide with a long carriage.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Beide Auflageflächen dieser Führungen werden natürlich überfräst.</font></span></span> <span style="font-size:11pt;"><font face="Arial">Both contact surfaces of these guides are of course milled over.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Auch sind die Enden des Portalbalkens rechtwinkelig überfräst, da diese ja vollflächig an den Wangen montiert sind.</font></span></span> <span style="font-size:11pt;"><font face="Arial">The ends of the portal beam are also milled at a right angle, since they are fully mounted on the cheeks.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="di
alte Ausführung mit 40 mm Profli und mit 15 mm Vollalu belegt machte
einfach zu viel Arbeit, aber die Leistung der alten X-Achse war wirklich
gut.</font></span></span> <span style="font-size:11pt;"><font face="Arial">The
old version with 40 mm Profli and with 15 mm full aluminum just did too
much work, but the performance of the old X-axis was really good.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Zeit ist Geld - Sie kennen das ja....</font></span></span> <span style="font-size:11pt;"><font face="Arial">Time is money - you know that ...</font></span></span> </p></td><td width="269"><p align="right"><a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/100_3923.jpg&amp;usg=ALkJrhiV-c3LEqNHg2MCyWuud3ulvxQX8Q" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/100_3923.jpg" alt="The X-bar of the new P2" class="articleimg" width="256" height="203" border="0"><br></font></a> </p></td></tr></tbody></table><p></p><table width="1228" cellspacing="0" cellpadding="0"><tbody><tr><td width="959"><p></p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Noch mal zu den Schienen der XYZ-Führungen.</font></span></span> <span style="font-size:11pt;"><font face="Arial">Again to the rails of the XYZ guides.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Egal welche Führung Sie haben, Sie werden dort Einfräsungen sehen.</font></span></span> <span style="font-size:11pt;"><font face="Arial">No matter what guidance you have, you will see milled grooves there.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Wichtig
bei der Montage ist eigentlich nur, dass der Aussenbereich der Führung
voll auf dem Trägermaterial aufliegt (der Innenbereich wird "gezogen"
montiert).</font></span></span> <span style="font-size:11pt;"><font face="Arial">The
only important thing during assembly is that the outer area of the
guide lies fully on the carrier material (the inner area is "pulled"
assembled).</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Ein 90 x 90 mm Aluprofil hat schon etwa die Stärke um eine gewisse Geradheit nach dem Überfräsen zu garantieren.</font></span></span> <span style="font-size:11pt;"><font face="Arial">A 90 x 90 mm aluminum profile already has about the thickness to guarantee a certain straightness after milling.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Ein 45 x 90 mm Material hat das sicher nicht.</font></span></span> <span style="font-size:11pt;"><font face="Arial">A 45 x 90 mm material certainly doesn't have that.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Bei der P4 die kommen wird werden als Tischprofile 160 x 80 mm Aluprofile verbaut.</font></span></span> <span style="font-size:11pt;"><font face="Arial">With the P4 coming, 160 x 80 mm aluminum profiles are installed as table profiles.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Solche Profile haben auch bei einer 2 Meter langen Fräse (Tischlänge) keinerlei Probleme.</font></span></span> <span style="font-size:11pt;"><font face="Arial">Such profiles have no problems even with a 2 meter long router (table length).</font></span></span> </p></td><td width="269"><p align="right"> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/100_3926.jpg&amp;usg=ALkJrhiv7-8zNKc7W3wWEoVq2LXmIqAMNA" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/100_3926.jpg" alt="The guides" class="articleimg" width="256" height="203" border="0"><br></font></a> </p></td></tr></tbody></table><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:12pt;"><font face="Arial"><i><b>Der Portalbalken und dessen Ausführung in der Breite und Befestigung:</b></i></font></span></span> <span style="font-size:12pt;"><font face="Arial"><i><b>The portal beam and its execution in width and fastening:</b></i></font></span></span> </p><table width="1229" cellspacing="0" cellpadding="0"><tbody><tr><td width="689"><p></p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Rechts eine meiner Fräsen mit einem 1450 mm langen Portalbalken.</font></span></span> <span style="font-size:11pt;"><font face="Arial">On the right one of my cutters with a 1450 mm long portal beam.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Dieser Portalbalken ist breiter, wie der Abstand der Wangen.</font></span></span> <span style="font-size:11pt;"><font face="Arial">This portal beam is wider, like the distance between the cheeks.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Bei der Fertigung muss ich die Möglichkeit haben, auch Teile von der Seite zu bearbeiten, ohne dass d
Anordnung des horizontalen Fräsmotors ist natürlich nicht sehr kräftig
und darum sind die Fräsergebnisse nicht besonders schön, aber sehr
genau.</font></span></span> <span style="font-size:11pt;"><font face="Arial">This
arrangement of the horizontal milling motor is of course not very
powerful and therefore the milling results are not particularly
beautiful, but very accurate.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Die
Wangen dieser Maschine sind leider nicht nach hinten geneigt und das
spiegelt sich auch in den schlechten Fräsoberflächen (aber besser geht
ja immer).</font></span></span> <span style="font-size:11pt;"><font face="Arial">The
cheeks of this machine are unfortunately not tilted backwards and this
is also reflected in the poor milling surfaces (but you can always do
better).</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Das
Hauptproblem bei meinen Fräsen stellen eben diese Suhner Frässpindeln
dar, die keine schönen Oberflächen schaffen, aber schon seit 6 Jahren
täglich laufen.</font></span></span> <span style="font-size:11pt;"><font face="Arial">The
main problem with my milling machines is precisely these Suhner milling
spindles, which do not create beautiful surfaces, but have been running
daily for 6 years.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:11pt;"><font face="Arial">Leider
ist keinerlei Zeit, die Fräsen mit Drehstrommotoren zu bestücken (Neue
Fräsen, neue Frässpindeln, das habe ich mir für Apolda fest vorgenommen,
mal sehen, ob die Zeit dazu reicht).</font></span></span> <span style="font-size:11pt;"><font face="Arial">Unfortunately
there is no time to equip the milling machines with three-phase motors
(new milling machines, new milling spindles, I have made that for
Apolda, let's see if there is enough time).</font></span></span> </p></td><td width="272"><p align="right"> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/100_3087.jpg&amp;usg=ALkJrhhhHMNKXxhC_lOLatCREoBf8FKDCQ" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/100_3087.jpg" alt="My router" class="articleimg" width="256" height="203" border="0"><br></font></a> </p></td><td width="268"><p align="right"> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/balken4.jpg&amp;usg=ALkJrhjuAqEcGahRiJXzYTdF1ouGwsYEyA" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/balken4.jpg" alt="My router" class="articleimg" width="256" height="203" border="0"><br></font></a> </p></td></tr></tbody></table><p></p><table width="1229" cellspacing="0" cellpadding="0"><tbody><tr><td width="8"><p class="MsoNormal"></p></td><td width="399"><p align="left"> <a rel="lightbox[article]"><font size="2" face="Arial">&nbsp;&nbsp;&nbsp;</font></a> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/balken2.jpg&amp;usg=ALkJrhg3j88QBHuw9SNqClm10FIIhHuGUw" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/balken2.jpg" alt="calculation" class="articleimg" width="320" height="226" border="0"></font></a> </p></td><td width="436"><p align="left"> <a rel="lightbox[article]"><font size="2" face="Arial">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;</font></a> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/balken1.jpg&amp;usg=ALkJrhi5RQlLaH6h04ejJNbx3tzWSR6nYg" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/balken1.jpg" alt="Calculation 1" class="articleimg" width="324" height="226" border="0"></font></a> </p></td><td width="386"><p align="left"> <a rel="lightbox[article]"><font size="2" face="Arial">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;</font></a> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bilder/balken3.jpg&amp;usg=ALkJrhiKb1b_9RpN406sgnMbWCht9VmSmA" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/balken3.jpg" alt="Calculation 2" class="articleimg" width="321" height="227" border="0"></font></a> </p></td></tr></tbody></table><table width="1253" cellspacing="0" cellpadding="0"><tbody><tr><td width="1235"><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Mal eine Betrachtung der Einspannung bzw. Befestigung des Portalbalkens.</span></font></span> <font face="Arial"><span style="font-size:11pt;">A look at the clamping or fastening of the portal beam.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Wie oben bei meiner Fräse schon gezeigt, ist dieser Portalbalken breiter wie der Abstand der Wangen (eine Notlösung).</span></f
already shown above for my milling machine, this portal beam is wider
than the distance between the cheeks (an emergency solution).</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">In Bild 1 wird das dargestellt.</span></font></span> <font face="Arial"><span style="font-size:11pt;">This is shown in Figure 1.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Alle
weiteren Betrachtungen gehen von einer fast spielfreien Tischführung
(Y-Achse) aus (was ja normal bei guten Kugelumlaufführungen ist).</span></font></span> <font face="Arial"><span style="font-size:11pt;">All
other considerations are based on an almost play-free table guide (Y
axis) (which is normal with good recirculating ball guides).</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Der Weg "B" ist also bei allen Bildern fast Null.</span></font></span> <font face="Arial"><span style="font-size:11pt;">The path "B" is therefore almost zero for all images.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">In Bild 2 ist die Bauweise der P2 und der P3 dargestellt.</span></font></span> <font face="Arial"><span style="font-size:11pt;">Figure 2 shows the construction of the P2 and the P3.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Der
mögliche Portalverzug resultiert also aus der Verwindung der Wangen
(darum auch 20 mm Alumaterial und nicht 15 mm Material) und aller
beteiligten Komponenten im System (hauptsächlich auch aus der
Steiffigkeit der Antriebsplatte, die unten an den Wangen angeschraubt
ist und diese beiden Wangen verbindet).</span></font></span> <font face="Arial"><span style="font-size:11pt;">The
possible portal distortion results from the twisting of the cheeks
(therefore 20 mm aluminum material and not 15 mm material) and all
components involved in the system (mainly also from the rigidity of the
drive plate, which is screwed to the cheeks at the bottom and connects
these two cheeks) .</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Je
näher sich aber die Wangen kommen (bei gleich bleibender Breite des
Portals), desto größer wird der Hebel und somit die Kraft des
Portalbalkens, der diese Verwindung auslöst.</span></font></span> <font face="Arial"><span style="font-size:11pt;">However,
the closer the cheeks come (while the width of the portal remains the
same), the greater the lever and thus the strength of the portal beam
that triggers this twisting.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Ein
Portalbalken wird also nicht nur flächig von links oder rechts
belastet, sondern das Hauptproblem liegt in dessen vertikaler Verwindung
(Verdrehung).</span></font></span> <font face="Arial"><span style="font-size:11pt;">A gantry beam is not only loaded flat from the left or right, but the main problem is its vertical twisting (twisting).</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Um diesem Problem entgegen zu wirken, neigt man die Wangen nach hinten, dass diese im "Kreis" um den Fräser tanzen.</span></font></span> <font face="Arial"><span style="font-size:11pt;">To counteract this problem, tilt the cheeks backwards so that they dance in a "circle" around the milling cutter.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">In Bild 3 ist das extrem dargestellt.</span></font></span> <font face="Arial"><span style="font-size:11pt;">This is shown extremely in Figure 3.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Eine Bauweise ins Extreme gezogen macht das Problem immer viel klarer.</span></font></span> <font face="Arial"><span style="font-size:11pt;">A construction method drawn to the extreme makes the problem much clearer.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Punkt "C" wird in Bild 3 sehr ungenau werden.</span></font></span> <font face="Arial"><span style="font-size:11pt;">Point "C" in Figure 3 will be very inaccurate.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Jegliches
Spiel der Führungen oder der Verzug der Wangen geht immer stärker in
die Genauigkeit ein, je näher die Wangen im Abstand zueinander sind, bei
gleichbleibender Portalbreite.</span></font></span> <font face="Arial"><span style="font-size:11pt;">Any
play of the guides or the distortion of the cheeks is more and more
important, the closer the cheeks are to each other, with the portal
width remaining the same.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Der
Portalverzug kommt also nicht nur von den Führungen, die ja nur leicht
vorgespannt verbaut werden sollten, sondern von der Verwindung der
Wangen und deren Anbindung an das Portal.</span></font></span> <font face="Arial"><span style="font-size:11pt;">The
portal delay does not only come from the guides, which should only be
installed with a slight pre-tension, but from the twisting of the cheeks
and their connection to the portal.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Die
Tischführungen haben ja nicht nur ein gewisses Spiel in horizontaler
Richtung, sondern auch vertikal, und genau das begünstigt die Neigung
der Wangen nach hinten und vorne, was einer vertikalen Verdrehung des
Portals entspricht.</span></font></span> <font face="Arial"><span style="font-size:11pt;">The
table guides not only have a certain amount of play in the horizontal
direction, but also vertically, and this is exactly what favors the
inclination of the cheeks back and forth, which corresponds to a
vertical rotation of the portal.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Einfach
einen Portalbalken mit Winkeln an die Wangen anbinden ist nicht so
geeignet und nur die Verwindung einer solchen Anbindung ist schon groß
(die ganze Kraft geht ja dann durch diese dünnen Winkel, die dieser
Verdrehkraft sicher nichts entgegen zu setzen haben).</span></font></span> <font face="Arial"><span style="font-size:11pt;">Simply
connecting a portal beam with angles to the cheeks is not so suitable
and only the twisting of such a connection is already great (the whole
force then goes through these thin angles, which certainly have nothing
to counter this twisting force).</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Bei
einer Bauweise wie in Bild 1 sollten die Wangen eigentlich mit dem
Portalbalken verschweißt werden, da dort sehr hohe Kräfte auftreten.</span></font></span> <font face="Arial"><span style="font-size:11pt;">With a construction as in Figure 1, the cheeks should actually be welded to the portal beam, as very high forces occur there.</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Darum
wird bei den EMS-Maschinen der Portalbalken überfräst und "stumpf" auf
die Wange aufgesetzt (pro Seite mit 8 Stück M8 Schrauben, das ist nicht
verschraubt, sondern "wie angeschweißt").</span></font></span> <font face="Arial"><span style="font-size:11pt;">That
is why the gantry beams on the EMS machines are milled over and placed
"bluntly" on the cheek (with 8 M8 screws per side, this is not screwed
on, but "as welded on").</span></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font face="Arial"><span style="font-size:11pt;">Der Aufbau dieser Portal- oder Gantry-Bauweise wie in Bild 2 hat sich bei so kleinen und einfachen Fräsen schon fast etabliert.</span></font></span> <font face="Arial"><span style="font-size:11pt;">The
construction of this portal or gantry construction as shown in Figure 2
has almost become established with such small and simple milling
machines.</span></font></span> </p></td><td width="18"><p> <font face="Arial"><span style="font-size:11pt;">&nbsp;</span></font> </p></td></tr></tbody></table><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="3" face="Arial"><i><b>Kabelschlepp und Initiatoren (Bilder vom Kabelschlepp einer Kundenfräse):</b></i></font></span> <font size="3" face="Arial"><i><b>Cable towing and initiators (pictures from the cable towing of a customer milling machine):</b></i></font></span> </p><table width="1237" cellspacing="0" cellpadding="0"><tbody><tr><td width="12"><p class="MsoNormal"></p></td><td width="356"><p align="left"> <a rel="lightbox[article]"><font size="2" face="Arial">&nbsp;&nbsp;&nbsp;</font></a> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bau3/schlepp3.jpg&amp;usg=ALkJrhj0QAluQWkJEzfP9OjbgxbUo58pNQ" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/schlepp3.jpg" alt="Cobra cable drag" class="articleimg" width="254" height="328" border="0"></font></a> </p></td><td width="352"><p align="left"> <a rel="lightbox[article]"><font size="2" face="Arial">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;</font></a> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bau3/schlepp2.jpg&amp;usg=ALkJrhgfRZGADAuvNdXqMA0su-C40aT3-A" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/schlepp2.jpg" alt="Cobra cable drag" class="articleimg" width="254" height="328" border="0"></font></a> </p></td><td width="517"><p align="left"> <a rel="lightbox[article]"><font size="2" face="Arial">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;</font></a> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=https://www.ems-moederl.de/bau3/schlepp1.jpg&amp;usg=ALkJrhhmvMHrfuV5MM8kl9Rg0RFjL3Bk-g" target="_blank" rel="lightbox[article]"><font size="2" face="Arial"><img id="100" src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/schlepp1.jpg" alt="Cobra cable drag" class="articleimg" width="465" height="328" border="0"></font></a> </p></td></tr></tbody></table><table width="1235" cellspacing="0" cellpadding="0"><tbody><tr><td width="1235"><p><span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Sehen Sie im ersten Bild das Alumaterial, auf dem die Schleppkette läuft?</font></span> <font size="2" face="Arial">Do you see the aluminum material on which the drag chain runs in the first picture?</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Ein normales Alublech von 3 bis 5 mm Stärke, das unten fest mit dem Portalbalken verbunden ist.</font></span> <font size="2" face="Arial">A normal aluminum sheet of 3 to 5 mm thickness, which is firmly connected to the portal beam at the bottom.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Wenn
Sie einen solchen Portalbalken sehr stark verstärken wollen, dann
schrauben Sie so ein 4 oder 5 mm Alublech mit mindestens 140 mm Breite
mit sehr vielen Schrauben (etwa 24 Stück) und vollflächig unter den
Portalbalken (wenn möglich auch noch vollflächig verkleben
(doppelseitiges Klebeband genügt)).</font></span> <font size="2" face="Arial">If
you want to reinforce such a portal beam very strongly, screw a 4 or 5
mm aluminum sheet with a width of at least 140 mm with a lot of screws
(about 24 pieces) and cover the entire area under the portal beam (if
possible also glue it over the entire surface (double-sided adhesive
tape is sufficient )).</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Dadurch steigt die Leistung der X-Achse (Portal) um &gt; 15% an und gleichzeitig haben Sie eine Auflage für die Schleppkette.</font></span> <font size="2" face="Arial">This increases the performance of the X-axis (portal) by&gt; 15% and at the same time you have a support for the drag chain.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">War nur ein Vorschlag und so etwas brauchen Sie normal sicher nicht machen - die Leistung genügt sicher auch so.</font></span> <font size="2" face="Arial">Was just a suggestion and you don't need to do something like that - the performance is certainly enough.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">In Bild drei sehen Sie eine ideale Schleppkettenführung für den Strom und die Medien.</font></span> <font size="2" face="Arial">In picture three you can see an ideal drag chain guide for the electricity and the media.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Freut mich immer wieder, wenn auch Profis zu meinen Kunden zählen.</font></span> <font size="2" face="Arial">I am always pleased when my customers include professionals.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Den Initiator der Z-Achse würde ich aber durch die hintere ZX-Platte machen und damit die Kante der Z-Linearführung abfragen.</font></span> <font size="2" face="Arial">I would make the initiator of the Z axis through the rear ZX plate and thus query the edge of the Z linear guide.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Alle
Initiatoren sollten immer in Richtung Tisch gehen (fester Punkt -
einfach einen Winkel an die Tischlängsprofile und die untere
Querverbindung der Wangen abfragen).</font></span> <font size="2" face="Arial">All
initiators should always go in the direction of the table (fixed point -
simply ask for an angle to the longitudinal table profiles and the
lower cross connection of the cheeks).</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Also Z-Achse von der ZX-Platte aus.</font></span> <font size="2" face="Arial">So Z axis from the ZX plate.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">X-Achse vom Portal aus und Y-Achse vom festen Tisch aus.</font></span> <font size="2" face="Arial">X-axis from the portal and Y-axis from the fixed table.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Aber es geht natürlich auch so wie in Bild drei, die Genauigkeit der Abfrage bleibt ja gleich.</font></span> <font size="2" face="Arial">But of course it works as in picture three, the accuracy of the query remains the same.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Noch ein Tipp: Die Initiatoren sind genauer, wenn Sie nicht Alumaterial abfragen, sondern Stahl.</font></span> <font size="2" face="Arial">Another tip: The initiators are more precise if you do not query aluminum material, but steel.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Kleben
Sie einfach ein Stück Stahlblech auf das Alumaterial und der Initiator
wird genauer arbeiten (hat was mit den Wirbelströmen im Material zu tun
und bitte kein Trafoblech verwenden, sondern normalen Stahl).</font></span> <font size="2" face="Arial">Simply
stick a piece of sheet steel onto the aluminum material and the
initiator will work more precisely (has something to do with the eddy
currents in the material and please do not use transformer sheet, but
normal steel).</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Auch
können Sie dann den Abstand des Initiators zum Material leicht größer
machen und bei einer Verschmutzung durch Aluspäne haben Sie weniger
Probleme.</font></span> <font size="2" face="Arial">You can also make
the distance between the initiator and the material slightly larger and
you have fewer problems when contaminated by aluminum chips.</font></span> </p><p></p></td></tr></tbody></table><table width="1238" cellspacing="0" cellpadding="0"><tbody><tr><td width="1238"><p c=""> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><i><font face="Arial"><b>Immer mehr, auch meiner Kunden, arbeiten mit so kleinen Fräsen geschäftlich.</b></font></i></span> <i><font face="Arial"><b>More and more, including my customers, work with such small milling machines on business.</b></font></i></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Dann muss ich Euch mal etwas über das erzählen, was eine Firma ist.</font></span> <font size="2" face="Arial">Then I have to tell you something about what a company is.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Ich
habe ja die letzten 9 Jahre in einem neuen Anbau meines Hauses
produziert (vormals vor 20 Jahren in der 140 qm großen Garage, neben
meinem Haus).</font></span> <font size="2" face="Arial">I have been
producing in a new extension of my house for the past 9 years
(previously 20 years ago in the 140 sqm garage next to my house).</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Als
die Behörden dies nun erfuhren (was lächerlich ist, da ich unter dieser
Adresse seit 20 Jahren als Firma angemeldet bin), wurde mir diese
Fertigung im Haus verboten.</font></span> <font size="2" face="Arial">When
the authorities found out (which is ridiculous since I have been
registered as a company at this address for 20 years), I was prohibited
from doing this in-house.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Glück dabei war, dass die Bodenplatte dieser früheren Fertigung in absolut schadstoff.-</font></span> <font size="2" face="Arial">It was lucky that the base plate of this earlier production was absolutely harmful.</font></span> <span style="mso-spacerun:yes"><font size="2" face="Arial">&nbsp;</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">und ölundurchlässiger Ausführung gebaut wurde (ein Industrieboden eben).</font></span> <font size="2" face="Arial">and oil-impermeable version (an industrial floor).</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Sie kennen ja meine neuen „Fluchtpunkt“ auf ein Gewerbegrundstück in Kösching.</font></span> <font size="2" face="Arial">You know my new “vanishing point” on a commercial property in Kösching.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Diese Halle habe ich aber bei der Gemeinde als Bauantrag eingereicht.</font></span> <font size="2" face="Arial">However, I submitted this hall to the municipality as a building application.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Wohl gemerkt, die Halle steht auf einem Gewerbegrundstück mit Teeroberfläche.</font></span> <font size="2" face="Arial">Mind you, the hall stands on a commercial property with a tar surface.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()" style=""><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Mein
Antrag für die Errichtung wurde mit der Begründung abgelehnt, dass die
Umwelt durch meine Frästätigkeit beeinflusst werden kann.</font></span> <font size="2" face="Arial">My application for the establishment was rejected on the grounds that the environment can be influenced by my milling work.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Ich sollte zunächst ein Umweltgutachten erstellen lassen und dann den Bauantrag erneut einreichen.</font></span> <font size="2" face="Arial">I should first have an environmental report drawn up and then submit the building application again.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Die Halle musste ich aber so schnell wie möglich erstellen, da die Kunden ja auf Ihre Fräsen warteten.</font></span> <font size="2" face="Arial">But I had to build the hall as quickly as possible, because the customers were waiting for their milling machines.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Somit ist diese Halle ein Schwarzbau und muss nun nach Vorgabe der Gemeinde innerhalb eines Jahres wieder entfernt werden.</font></span> <font size="2" face="Arial">This
hall is therefore a black building and must now be removed again within
one year according to the instructions of the municipality.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Ich suchte und fand nun eben diese Mechanikfirma in Apolda.</font></span> <font size="2" face="Arial">I was looking for and found this mechanics company in Apolda.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Dort wird vieles umgebaut und alles für die Produktion von Bayern dann nach Apolda verbracht.</font></span> <font size="2" face="Arial">A lot is being rebuilt there and everything is then moved from Bavaria to Apolda for production.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Ich hoffe nur, dann habe ich endlich meine Ruhe von den Behörden.</font></span> <font size="2" face="Arial">I just hope that I will finally have my peace from the authorities.</font></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Ausgaben für die jetzige Halle 30000 €, für das Grundstück in Apolda 98000 €.</font></span> <font size="2" face="Arial">Expenses for the current hall € 30,000, for the property in Apolda € 98,000.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Und dann fragen mich die Kunden, ob es nicht etwas günstiger geht andere Fräsen kosten ja auch nicht so viel….</font></span> <font size="2" face="Arial">And then the customers ask me whether it is not a little cheaper - other milling machines do not cost that much either.</font></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Was ist eine Firma?</font></span> <font size="2" face="Arial">What is a company?</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Sie können eine Firma sofort und ohne Probleme bei der Gemeinde und der IHK anmelden.</font></span> <font size="2" face="Arial">You can register a company with the municipality and the Chamber of Commerce immediately and without any problems.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Produzieren
dürfen Sie dann aber nur, wenn Sie ein geprüftes Industrieunternehmen
mit genügend hochqualifizieren Mitarbeitern haben, verkaufen können Sie
natürlich auch so alles.</font></span> <font size="2" face="Arial">However,
you can only produce if you have a certified industrial company with
enough highly qualified employees, of course you can also sell
everything.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Oder
Sie melden das Unternehmen als Handwerksbetrieb an, dann müssen Sie
aber die Vorrausetzungen der Ausbildung die Sie benötigen erfüllen.</font></span> <font size="2" face="Arial">Or you register the company as a craft company, but then you have to meet the requirements of the training you need.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Ein Unternehmen benötigt ja eine Gewerbeversicherung (ist Pflicht) und genau da beginnen die Probleme.</font></span> <font size="2" face="Arial">A company needs trade insurance (compulsory) and that's where the problems begin.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Melden Sie sich bei der IHK an und produzieren, wird die Versicherung im Schadensfall nicht zahlen.</font></span> <font size="2" face="Arial">If you register with the IHK and produce, the insurance will not pay in the event of damage.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Sind Sie ein Handwerksbetrieb, zahlt die Versicherung nur, wenn auch alle begleiteten Umstände berücksichtigt wurden.</font></span> <font size="2" face="Arial">If you are a handicraft business, the insurance only pays if all the accompanying circumstances have been taken into account.</font></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Es gibt ja eine Arbeitsstättenverordnung (</font> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=http://www.gesetze-im-internet.de/bundesrecht/arbst_ttv_2004/gesamt.pdf&amp;usg=ALkJrhil4a5vD5i6eWwCAsIq3rbF4-j_dQ"><font size="2" face="Arial">http://www.gesetze-im-internet.de/bundesrecht/arbst_ttv_2004/gesamt.pdf</font></a> <font size="2" face="Arial">)</font></span> <font size="2" face="Arial">There is a workplace regulation (</font> <a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=http://www.gesetze-im-internet.de/bundesrecht/arbst_ttv_2004/gesamt.pdf&amp;usg=ALkJrhil4a5vD5i6eWwCAsIq3rbF4-j_dQ"><font size="2" face="Arial">http://www.gesetze-im-internet.de/bundesrecht/arbst_ttv_2004/otal.pdf</font></a> <font size="2" face="Arial">)</font></span> <span style="font-size:10.0pt;font-family:&quot;Arial&quot;,&quot;sans-serif&quot;;
mso-fareast-font-family:&quot;Times New Roman&quot;;color:black;mso-fareast-language:
DE"><span style="mso-spacerun:yes"><font size="2" face="Arial">&nbsp; </font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">und nur wenn alle Vorschriften in dieser
Regelung erfüllt sind, gelten Sie offiziell als Firma mit
Produktionsstandort und dürfen produzieren.</font></span></span> <span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">and only if all regulations in this
regulation are met, are you officially considered a company with a
production site and are allowed to produce.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">Auch müssen Sie bei der BG ETEM zunächst das Unternehmermodell nach DGUV Vorschrift 2 mit Erfolg abgeschlossen haben.</font></span></span> <span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">You must also have successfully completed the entrepreneur model in accordance with DGUV regulation 2 at BG ETEM.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">Dieser Lehrgang ist nicht schwer, aber
Sie bekommen dann auf CD noch alle anderen Vorschriften überreicht, nach
denen Sie Ihren Betrieb führen müssen (nur das Lesen würde Monate
dauern, vor Gericht gelten Sie aber als unterwiesen!).</font></span></span> <span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">This course is not difficult, but you
will then be given on CD all the other regulations according to which
you have to run your business (only reading would take months, but you
are considered instructed in court!).</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">Somit geht jegliche Haftung auf Sie über.</font></span></span> <span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">All liability is thus transferred to you.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">Haben Sie den Lehrgang nicht, müssen Sie eine externe Sicherheitsfachkraft benennen.</font></span></span> <span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">If you do not have the course, you must appoint an external security specialist.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">Durch so einen Lehrgang werden Sie
Sicherheitsfachkraft für Ihren eigenen Betrieb und darum wissen Sie dann
auch, dass alle Maschinen die Sie verwenden elektrisch und
sicherheitstechnisch geprüft sein müssen.</font></span></span> <span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">Through such a course, you become a
safety specialist for your own company and therefore you also know that
all machines you use must be tested electrically and in terms of safety
technology.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">Sie dürfen diese Prüfung nicht selbst machen, sondern diese muss von einer geeigneten Fremdfirma ausgeführt werden.</font></span></span> <span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">You must not do this test yourself, but it must be carried out by a suitable external company.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">Klar ist, keine Arbeitsstätte ist
perfekt und wenn die Kontrolle der Hanwerkskammer oder der
Gewebeaufsicht kommt (bei mir etwa alle 2 Jahre), drücken die natürlich
auch mal ein Auge zu (aber mindestens 80 % der gesetzlichen Auflagen
sollten erfüllt sein).</font></span></span> <span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">It is clear that no place of work is
perfect and when the control of the Hanwerk chamber or the fabric
inspection comes (for me about every 2 years), they naturally turn a
blind eye (but at least 80% of the legal requirements should be met).</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">Für den Rest haben Sie dann Zeit zur Nachbesserung.</font></span></span> <span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">You then have time for the rest of the improvement.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">Sind aber Umweltschäden zu befürchten, werden Sie sofort "dicht gemacht".</font></span></span> <span style="font-family:Arial,sans-serif; color:black;
mso-fareast-font-family:&quot;Times New Roman&quot;;mso-fareast-language:
DE"><font size="2" face="Arial">But if environmental damage is to be feared, you will be "closed" immediately.</font></span></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Deutscher Wahnsinn: Ich bin ja auch Elektrotechniker, darf aber ohne weitere Kurse beim TÜV keine Anlagen mehr prüfen.</font></span> <font size="2" face="Arial">German madness: I am also an electrical engineer, but I am no longer allowed to test systems without further courses at the TÜV.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Bei
meiner letzten Fortbildung (980 €) machten auch Hilfsarbeiter mit, die
in Zukunft Elektroanlagen durch diese Fortbildung vom TÜV prüfen dürfen
was für ein Wahnsinn.</font></span> <font size="2" face="Arial">During
my last training (€ 980), auxiliary workers also participated, who in
the future will be able to test electrical systems through this training
from the TÜV - what a madness.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Deutschland
zerstört seine Fachkräfte und es wird bald wie in den USA, wo nur noch
gegen Vorlage einer Fortbildung gearbeitet werden darf.</font></span> <font size="2" face="Arial">Germany
is destroying its skilled workers and it will soon become like the
United States, where work can only be done on presentation of further
training.</font></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Zurück zur Firmengründung:</font></span> <font size="2" face="Arial">Back to company foundation:</font></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Wenn
Sie also zB im Gartenhaus oder in der Garage ohne Industrieboden
produzieren können Sie nicht nur Pech haben, sondern Ihre Zukunft aufs
Spiel setzen.</font></span> <font size="2" face="Arial">If, for example,
you produce in a garden house or in a garage without an industrial
floor, you can not only be unlucky, you can also risk your future.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Einem Nachbar ist Ihre Tätigkeit zu laut und dieser informiert die Handwerkskammer nach Rücksprache mit der Gemeinde.</font></span> <font size="2" face="Arial">Your activity is too loud for a neighbor and he informs the Chamber of Crafts after consulting the municipality.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Die Leute kommen und prüfen zunächst, ob das Gebiet als Gewerbegebiet ausgewiesen ist.</font></span> <font size="2" face="Arial">The people come and check first whether the area is designated as a commercial area.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Dann folgt die Besichtigung der Betriebsstätte.</font></span> <font size="2" face="Arial">Then the tour of the plant follows.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Sind
dort umweltschädliche Betriebsstoffe (Öl, Schmiermittel, Abfälle usw.)
und ist kein gesicherter Industrieboden vorhanden, wird eine
Bodenuntersuchung angeordnet, die sicher nicht die Behörde bezahlt!</font></span> <font size="2" face="Arial">If
there are environmentally harmful operating materials (oil, lubricants,
waste, etc.) and there is no secure industrial floor, a soil inspection
is ordered, which certainly does not pay the authorities!</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Wird
nur die geringste Verschmutzung gefunden, muss das Erdreich entsorgt
werden (es geht ja nicht um einen Privatmann, sondern um eine Firma!).</font></span> <font size="2" face="Arial">If only the slightest contamination is found, the soil must be disposed of (it is not a private person, but a company!).</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Auch die Versicherung für Umweltschäden greift natürlich dann nicht, da das Problem grob fahrlässig erzeugt wurde.</font></span> <font size="2" face="Arial">The insurance for environmental damage will of course not apply, since the problem was caused through gross negligence.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Dass
die Produktion in so einer „Hütte“ ausgeführt wurde (ohne jegliche
Anlehnung an eine geprüfte Arbeitsstätte), führt natürlich noch
weitergehend zu einer saftigen Strafe.</font></span> <font size="2" face="Arial">The
fact that the production was carried out in such a "hut" (without any
reference to a certified workplace) naturally leads to a hefty penalty.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Alles
Geschriebene gilt natürlich auch für „Kellerkinder“, deren Bodenplatte
des Hauses erdgebunden ist und nicht der Verordnung entspricht.</font></span> <font size="2" face="Arial">Of
course, everything written also applies to "cellar children" whose
floor slabs in the house are earthbound and do not comply with the
regulation.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Auch dürfen Sie keinen Kunden oder Bekannten in eine ungeprüfte,</font></span> <font size="2" face="Arial">You must also not allow any customers or acquaintances to enter an unchecked,</font></span> <span style="mso-spacerun:yes"><font size="2" face="Arial">&nbsp;</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">geschäftlich genutzte Werkstatt lassen.</font></span> <font size="2" face="Arial">leave workshop used for business.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Passiert dieser Person dort auch nur das Geringste, können Sie gleich „einpacken“.</font></span> <font size="2" face="Arial">If the slightest thing happens to this person there, you can "pack up" straight away.</font></span> </p><p><span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Ihren Kunden ist das alles egal, die wollen nur „billig“.</font></span> <font size="2" face="Arial">Your customers don't care, they just want "cheap".</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Im Schadensfall kennen Sie diese Leute nicht mehr und genau diese Leute werden Sie dann als „Verbrecher“ verurteilen.</font></span> <font size="2" face="Arial">In
the event of damage, you no longer know these people and it is
precisely these people who you will then judge as a "criminal".</font></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Beim Fräsen von zB Alu entstehen ja viele Schwebstoffe, die in der Luft schweben und nur gegen das Sonnenlicht sichtbar werden.</font></span> <font size="2" face="Arial">When
milling aluminum, for example, a lot of suspended matter is created
that hovers in the air and is only visible against sunlight.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Das geht bis in den Bereich der Nanopartikel bei hochdrehenden Spindeln.</font></span> <font size="2" face="Arial">This extends to the area of nanoparticles for high-speed spindles.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Lungengängige Stäube sind schon Stäube &lt; 2,5 ym (&lt; 0,0025 mm).</font></span> <font size="2" face="Arial">Respirable dust is already dust &lt;2.5 ym (&lt;0.0025 mm).</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Atmen Sie diese Luft dann ein, können Sie damit rechnen, dass Sie an Alzheimer erkranken.</font></span> <font size="2" face="Arial">If you then inhale this air, you can expect to develop Alzheimer's.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Aluminium ist in der Wissenschaft als Auslöser dieser Erkrankung festgeschrieben.</font></span> <font size="2" face="Arial">Aluminum is anchored in science to trigger this disease.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Aber durch diesen Frässtaub haben Sie eine tausend mal höhere Aufnahme wie Leute, die mit Alutöpfen kochen.</font></span> <font size="2" face="Arial">But this milling dust gives you a thousand times higher intake than people who cook with aluminum pots.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Als Einzelunternehmer denken Sie nun sicher, Sie schaden sich ja nur selbst und das geht keinem was an.</font></span> <font size="2" face="Arial">As a sole trader, you now think for sure that you are only harming yourself and that is nobody's business.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Aber das stimmt nicht.</font></span> <font size="2" face="Arial">But that's not true.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Erkranken
Sie oder haben einen Arbeitsunfall, trägt die Gemeinschaft der
Versicherten Ihre Kosten oder auch nicht, wenn die Krankenkasse von
Ihrer Tätigkeit erfährt (Sie müssen Ihrer Kasse dieses erweiterte Risiko
mitteilen).</font></span> <font size="2" face="Arial">If you fall ill
or have an accident at work, the community of insured persons will bear
your costs - or not if the health insurance company learns of your work
(you must inform your health insurance fund of this increased risk).</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Bedenken Sie bitte auch, dass wenn Sie alles was oben steht ignorieren, Sie hoch angreifbar sind.</font></span> <font size="2" face="Arial">Also keep in mind that if you ignore everything above, you are highly vulnerable.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">ZB von einem unzufriedenen Kunden oder der Konkurrenz.</font></span> <font size="2" face="Arial">For example, from an unsatisfied customer or the competition.</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Jeder kann Sie jederzeit „ins Messer laufen lassen“.</font></span> <font size="2" face="Arial">Everyone can "let you run into the knife" at any time.</font></span> </p><p class="MsoNormal"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:Arial,sans-serif; line-height:115%;"><font size="2" face="Arial">Wenn
Sie diese Tätigkeiten nebenberuflich ausüben wollen, müssen Sie das
natürlich erst mit Ihrem Arbeitgeber besprechen, da Ihre Selbständigkeit
eine Minderung Ihrer Leistungsfähigkeit im Beruf zur Folge hat.</font></span></span> <span style="font-family:Arial,sans-serif; line-height:115%;"><font size="2" face="Arial">If
you want to carry out these activities as a part-time job, you must of
course first discuss this with your employer, since your independence
will result in a reduction in your performance in the job.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:Arial,sans-serif; line-height:115%;"><font size="2" face="Arial">Sicher ist, auch wenn dieser zustimmt, stehen Sie „auf der schwarzen Liste“.</font></span></span> <span style="font-family:Arial,sans-serif; line-height:115%;"><font size="2" face="Arial">One thing is certain, even if he agrees, you are "on the black list".</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:Arial,sans-serif; line-height:115%;"><font size="2" face="Arial">Darum überlegen Sie gut, was Ihnen wichtiger ist (eine kleine Firma mit viel Ärger und wenig Geld oder eine Kariere im Beruf).</font></span></span> <span style="font-family:Arial,sans-serif; line-height:115%;"><font size="2" face="Arial">Therefore,
think carefully about what is more important to you (a small company
with a lot of trouble and little money or a career at work).</font></span></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:Arial,sans-serif; line-height:115%;"><font size="2" face="Arial"><font face="Arial">Firmen
haben darum bei ihren Produkten auch höhere Preise wie „Kellerkinder“,
da alle diese Vorschriften die der Staat macht, natürlich auch Geld
kosten.</font></font></span></span> <span style="font-family:Arial,sans-serif; line-height:115%;"><font size="2" face="Arial"><font face="Arial">For
this reason, companies also have higher prices for their products, such
as "cellar children", since all these regulations that the state
imposes, of course, also cost money.</font></font></span></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:Arial,sans-serif; line-height:115%;"><font size="2" face="Arial"><font face="Arial">usw...</font></font></span></span> <span style="font-family:Arial,sans-serif; line-height:115%;"><font size="2" face="Arial"><font face="Arial">etc...</font></font></span></span> </p><p class="MsoNormal"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="3"><b><i>Mal ein Wort zu Selbstbauprojekten.</i></b></font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="3"><b><i>A word about DIY projects.</i></b></font></span></span> </p><p class="MsoNormal"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Was benötigen Sie?</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">What do you need?</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Zunächst mal Aluprofile, und da fängt das Problem schon an.</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">First of all, aluminum profiles, and that's where the problem begins.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Mindestens 30% der Aluprofile die ich erhalte sind verbogen und zunächst ungeeignet für den Fräsenbau.</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">At least 30% of the aluminum profiles I receive are bent and initially unsuitable for milling.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Ich richte diese Profile aus und überfräse diese.</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">I align these profiles and mill them over.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Wie machen Sie das dann?</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Then how do you do that?</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Jetzt kaufen Sie Spindeln und Spindelmuttern „natürlich in China“.</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Now you buy spindles and spindle nuts "naturally in China".</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Diese Teile sind natürlich nicht so „hart und genau“ wie Qualitätsware.</font></span></spa
Lebensdauer zu einer echten Mutter ist etwa 1 zu 8, wobei Sie natürlich
schon bei der neuen Mutter ein gewisses Umkehrspiel haben.</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">The lifespan of a real mother is about 1 to 8, although of course you already have some backlash with the new mother.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Aber nicht nur die Mutter wird abgenutzt, sondern auch die Spindel, da diese auch nicht die Härte hat.</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">But not only the nut is worn out, but also the spindle, because it does not have the hardness.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Auch hat diese Chinaspindel einen größeren Durchhang bei größeren Längen, da diese eben nicht so steif in ihrem Material ist.</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">This China spindle also has a larger sag with longer lengths, because it is not so stiff in its material.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Tabellen sind ja schön, aber diese gelten für Top-Ware.</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Tables are nice, but they apply to top goods.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="color: rgb(0, 0, 0); font-family: arial, helvetica, sans-serif; font-size: 13px; font-style: normal; font-variant: normal; font-weight: normal; letter-spacing: normal; line-height: normal; orphans: auto; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 1; word-spacing: 0px; -webkit-text-stroke-width: 0px; display: inline !important; float: none;">Wo
sich bei Chinaspindeln nach einiger Zeit ein Umkehrspiel &gt; 0,05 mm
einstellen wird, haben Sie bei den NEFF-Spindeln ein Umkehrspiel &lt;
0,02 mm (auch über sehr lange Zeit - seit 8 Jahren war nicht mal eine
dieser Muttern defekt - stimmt leider nicht mehr. Leider waren in
letzter Zeit zwei Muttern defekt, aber diese wurden natürlich kostenlos
ersetzt. Noch wichtiger ist die Steigungsgenauigkeit der Spindeln, dort
kann man mit Chinaware echt Pech haben (darum messen Sie bitte die
Spindel nach!). Die NEFF-Spindeln werden von EMS nachgemessen und es
werden nur genaue Spindeln verbaut (absolut unterstes Ende von T7 -
Genauigkeit).</span></span> <span style="color: rgb(0, 0, 0); font-family: arial, helvetica, sans-serif; font-size: 13px; font-style: normal; font-variant: normal; font-weight: normal; letter-spacing: normal; line-height: normal; orphans: auto; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 1; word-spacing: 0px; -webkit-text-stroke-width: 0px; display: inline !important; float: none;">Where
a backlash&gt; 0.05 mm will occur in China spindles after a while, you
have a backlash &lt;0.02 mm with the NEFF spindles (even over a very
long time - for 8 years not even one of these nuts was defective - true
Unfortunately not anymore. Unfortunately two nuts have been broken
lately, but of course they were replaced free of charge. Even more
important is the pitch accuracy of the spindles, there you can be really
unlucky with chinaware (therefore please measure the spindle again!).
Spindles are measured by EMS and only exact spindles are installed
(absolutely bottom end of T7 - accuracy).</span></span> </p><p class="MsoNormal"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Dass die Linearführungen ähnliche Probleme haben können, brauche ich hier nicht mehr zu erwähnen.</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">I need not mention here that the linear guides can have similar problems.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Nun haben Sie Ihre „neue und krumme“ Fräse fertig und arbeiten damit.</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Now you have finished your “new and crooked” milling machine and are working with it.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Mit der Zeit werden Ihre Ansprüche an die Fräse immer höher, aber die Fräse selbst geht in genau die andere Richtung.</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Over
time, your demands on the milling machine will increase, but the
milling machine itself goes in exactly the opposite direction.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Stellen
sich nun nach einer gewissen Zeit eben beschriebene Probleme ein,
können Sie alle diese Teile erneuern oder Sie kommen auf die Idee,
gleich die ganze Fräse zu verkaufen.</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">If
the problems just described arise after a certain time, you can replace
all these parts or you come up with the idea of selling the whole
milling machine straight away.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Wer ist Hersteller dieser Fräse?</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Who is the manufacturer of this milling machine?</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Wer garantiert für diese Fräse?</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Who guarantees for this milling machine?</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Wo erhalte ich Ersatzteile?</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Where can I get spare parts?</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Welches Vertrauen haben die Kunden in Ihr Produkt?</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">What trust do customers have in your product?</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Sie werden beim Verkauf mindestens 40 % draufzahlen.</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">You will pay at least 40% on the sale.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Angenommen die Fräse kostete Ihnen 1500 Euro, so werden Sie etwa 900 Euro beim Verkauf erhalten (wenn Sie Glück haben).</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Assuming the milling machine cost you 1500 euros, you will receive around 900 euros when you sell it (if you are lucky).</font></span></span> </p><p class="MsoNormal"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Wenn
Sie eine EMS-Fräse haben und diese über mich verkaufen, so gebe ich
Ihrem Kunden ungesehen ein Jahr Garantie auf die gebrauchte Fräse (auch
bei älteren Fräsen).</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">If
you have an EMS router and sell it through me, I will give your
customer a one-year guarantee on the used router (even with older
routers).</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Das kostet Sie nichts und ist als Service von EMS zu sehen.</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">This costs you nothing and can be seen as a service from EMS.</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Kein
Kunde hat bis jetzt durch den kostenlosen EMS-Firmenverkauf weniger für
seine Fräse erhalten, wie er beim Erwerb als Bausatz bezahlt hat (oder
sogar mehr, wie das bei den letzten Verkäufen war).</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Up
until now, no customer has received less for his milling machine from
the free EMS company sale, as he paid for when he bought it as a kit (or
even more, as was the case with the last sales).</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Was ist nun „gut und günstig“?</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">So what is "good and cheap"?</font></span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">Eine
selbstgebaute Chinafräse mit Umkehrspiel, Ungenauigkeiten bedingt durch
die Teile und fragwürdiger Konstruktion, oder eine Fräse mit
Qualitätsprodukten, die seit Jahren ausgereift ist und über sehr viele
Jahre zuverlässig ihren Dienst tut?</font></span></span> <span style="font-family:&quot;Arial&quot;,&quot;sans-serif&quot;"><font size="2">A
self-made Chinese milling machine with backlash, inaccuracies due to
the parts and questionable construction, or a milling machine with
quality products that has been mature for years and does its job
reliably for many years?</font></span></span> </p><p class="MsoNormal"> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:10.0pt;line-height:115%;font-family:
&quot;Arial&quot;,&quot;sans-serif&quot;">Wenn Sie einen Fiat kaufen, liegt dieser nach 10 Jahren auf dem Schrottplatz.</span></span> <span style="font-size:10.0pt;line-height:115%;font-family:
&quot;Arial&quot;,&quot;sans-serif&quot;">If you buy a Fiat, it will be in the junkyard after 10 years.</span></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:10.0pt;line-height:115%;font-family:
&quot;Arial&quot;,&quot;sans-serif&quot;">Kaufen Sie einen Porsche, können Sie diesen nach 40 Jahren mit Gewinn verkaufen - es liegt an Ihnen...</span></span> <span style="font-size:10.0pt;line-height:115%;font-family:
&quot;Arial&quot;,&quot;sans-serif&quot;">If you buy a Porsche, you can sell it at a profit after 40 years - it's up to you ...</span></span> <span style="font-size:10.0pt;line-height:115%;font-family:
&quot;Arial&quot;,&quot;sans-serif&quot;"><br></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">Wie auch die Firma Porsche sagt;</font></span> <font size="2" face="Arial">As the Porsche company says;</font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial">„es gibt keine alten EMS-Maschinen, nur neue Besitzer“.</font></span> <font size="2" face="Arial">"There are no old EMS machines, only new owners".</font></span> </p></td></tr></tbody></table><p></p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:12pt;"><font face="Arial"><i><b>Das Umkehrspiel von KUS usw.:</b></i></font></span></span> <span style="font-size:12pt;"><font face="Arial"><i><b>The reversal game from KUS etc .:</b></i></font></span></span> </p><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><span style="font-size:12pt;"><font face="Arial"><i><b>............ wenn Zeit ist ...........</b></i></font></span></span> <span style="font-size:12pt;"><font face="Arial"><i><b>............ if there is time ...........</b></i></font></span></span> </p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i><b>Die früheren Infoseiten von EMS-Möderl, gespeichert in den USA von web.archive.org unter:</b></i></font></span> <font size="2" face="Arial"><i><b>EMS-Möderl's previous information pages, saved in the USA by web.archive.org at:</b></i></font></span> <font size="2" face="Arial"><i><b><br></b></i></font> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=http://web.archive.org/web/20120120115538/http://www.mixware.de/index.html&amp;usg=ALkJrhi4PBrDJZnt-qHYQZUj0yg_Nq27CA"><i><b>http://web.archive.org/web/20120120115538/http://www.mixware.de/index.html</b></i></a> <i><b>nur zur Info - kein Shop !!!</b></i></font></span> <font size="2" face="Arial"><a href="https://translate.googleusercontent.com/translate_c?depth=1&amp;hl=fr&amp;prev=search&amp;rurl=translate.google.com&amp;sl=de&amp;sp=nmt4&amp;tl=en&amp;u=http://web.archive.org/web/20120120115538/http://www.mixware.de/index.html&amp;usg=ALkJrhi4PBrDJZnt-qHYQZUj0yg_Nq27CA"><i><b>http://web.archive.org/web/20120120115538/http://www.mixware.de/index.html</b></i></a> <i><b>for information only - no shop !!!</b></i></font></span> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i><b>Bedenken Sie bitte, dass diese Infos schon über 6 Jahre alt sind.</b></i></font></span> <font size="2" face="Arial"><i><b>Please keep in mind that this information is over 6 years old.</b></i></font></span> </td></tr></tbody></table><p> <span class="notranslate" onmouseover="_tipon(this)" onmouseout="_tipoff()"><span class="google-src-text" style="direction: ltr; text-align: left"><font size="2" face="Arial"><i>Zuschriften bitte an:</i></font> <a href="mailto:moederl@t-online.de"><font size="2" face="Arial" color="#000066"><b><i>moederl@t-online.de</i></b></font></a></span> <font size="2" face="Arial"><i>Please</i></font> <a href="mailto:moederl@t-online.de"><font size="2" face="Arial" color="#000066"><b><i>send</i></b></font></a> <font size="2" face="Arial"><i>letters to:</i></font> <a href="mailto:moederl@t-online.de"><fon
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Sie aber die Angaben von modernen Rillenkugellagern von zB FAG lesen,
werden Sie bemerken, dass dort sehr wohl auch die dauerhafte, axiale
Belastung angegeben ist.</div><div><div style="direction: ltr; text-align: left; margin-top: 5px;"><img src="ems-moederl_PortalMillingMachineGeneralDesignConsideration_files/zippy_plus_sm.gif" style="width: 12px; height: 12px; border: medium none; vertical-align: middle;" border="0"> <span style="direction: ltr; text-align: left; color: rgb(0, 0, 204); text-decoration: underline; font-family: arial, sans-serif; font-size: 12px; cursor: pointer;">Proposer une meilleure traduction</span></div></div></div></div></div></div><div style="display: none;"><iframe sandbox="" id="google-feedback-frame" name="FEEDBACK_TARGET_IFRAME_NAME"></iframe></div></body></html>